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FullSharp · since 1991

Twin chain servo hoist

Name: Twin chain servo hoist
Brand: FullSharp

Download PDF spec sheet

Overview

Twin chain intelligent assist devices (IAD) that let an operator precisely locate or float long, unwieldy loads in the vertical axis.

Knight’s KSHTC Twin Chain Servo Hoist and KSHTCDM Dual Motor Twin Chain Servo Hoist are Intelligent Assist Devices (IAD) that enable an operator to precisely locate or float a load in the “Z” direction (vertical axis) with speed and reliability. This design specifically helps to control and balance unwieldy or long parts.

Both Twin Chain Servo Hoists are equipped with the “SDS” (Safety Drop Stop) feature. KSHTC’s two (2) twin chains are mechanically linked together so they operate as one unit. KSHTCDM’s two (2) twin chains are controlled in conjunction with each other. Each motor is electronically synced together with an option of a (LMM) Load Monitoring Module with Operator Controlled Interface or a (LMM) Load Monitoring Module with Pass Through Interface.

The Twin Chain Servo Hoist allows for many application solutions due to the various programmability features. They enable an operator to simply grasp the handle and move the load, eliminating push buttons. Traditional hoists require the operator to push buttons in order to initiate a natural ergonomic motion.

Knight’s Servo Hoist technology becomes an extension of an operator’s natural movements and greatly improves accuracy, responsiveness and repeatability; which increases overall safety, productivity and quality. The inherent benefits include: eliminating wasted motions, reduced reaction times, and minimal effects of inertia with heavy loads.

Twin Chain Servo Hoist Series Model Numbers:
KSHTC250S-2401 & KSHTC500S-2401

Twin Chain Dual Motor Servo Hoist Series Model Numbers:
KSHTCDM700S-4803, KSHTCDM1500S-4803, KSHTCDM2000S-4803 & KSHTCDM4000S-4803

General Information

Mechanical

Speeds: Up to 196 ft. per min. [60mpm].
KSHTCDM – Dual Motor Control.
Standard Chain Center Point Distances: 24 in. [609mm] – 36 in. [914mm]. (Widths over 36 in. are custom)
Safety Rating of 125%.
Fail Safe Brake.
Knight’s Patented Chains, for longer life.
Chain Length, Unlimited (18 ft. Standard).
Sealed Worm Style Gearbox.
H5 Rated (Continuous Duty Cycle).

Software

Programming and Diagnostic Communication Ports.
Virtual Travel Limits.
Speed Reduction Zones.
Impact Limiting.
Active Damping.
Standard Float Mode.
Programmable Overload Capability.

Electrical

Industry Standard 24 VDC, 2 AMP power is available for custom tooling such as: Clamps, Vacuum Cups, Switches, Proximity Limits, Lights, etc.
Illuminated Run/ Stop Button.
240 VAC, Single Phase 50/60 Hz.
Load Sensing, Pay Load and Handle Load.
I/O Capabilities:
- (16) Inputs/ (8) Outputs
- (8) Inputs/ (4) Outputs are free for interface controls.
LED Status Indicators, Green and Blue Lighted Push buttons.
LED Fault Indicators, Illuminated Run/ Stop Button, Twist to Release.
Optional Remote Pendant or Remote Handle.

Twin Chain Servo Hoist Series Specifications

Twin Chain Servo Hoist Series

Model Number	Capacity lbs. [kg]	Max Speed [fpm/mpm]	Voltage / Phase
KSHTC250S-2401	250 lbs. [113kg]	196.85 fpm. [60mpm]	240 / 1 Phase
KSHTC500S-2401	500 lbs. [226kg]	xxx.xx fpm. [mpm]	240 / 1 Phase

Twin Chain Dual Motor Servo Hoist Series Specifications

Twin Chain Dual Motor Servo Hoist Series

Model Number	Capacity lbs. [kg]	Max Speed [fpm/mpm]	Voltage / Phase
KSHTCDM700S-4803	700 lbs. [317kg]	xx.xx fpm. [mpm]	480 / 3 Phase
KSHTCDM1500S-4803	1500 lbs. [680kg]	123.03 fpm. [37.5mpm]	480 / 3 Phase
KSHTCDM2000S-4803	2000 lbs. [907kg]	41.01 fpm. [12.5mpm]	480 / 3 Phase
KSHTCDM4000S-4803	4000 lbs. [1814kg]	xxx.xx fpm. [mpm]	480 / 3 Phase

Options

KSHTC/ KSHTCDM Servo Hoist

When Selecting a Knight Servo Control System there are many factors to determine before selecting the appropriate configuration. To assist in determining the correct configuration for your application you will need to Print, Fill-out and Submit the configuration sheet below to Knight’s Estimating Department. If you need any assistance or need more information, Contact our Servo Department.

Determining your Application Process

System configuration – The KSHTC / KSHTCDM Series comes as a complete system with the option of an inline handle or a remote handle. One or the other comes with the system, not both.
Lifting Capacity – Include your fixture, and part weight when determining a size.
System Style – SDS (safety and load) chains
Coil Cable Length:
- Rail height – Know your hang point, from the bottom of the rail to the load hang point on a servo can be as tall as 4 ft., depending on your system configuration.
- Determine your pick-up and drop-off heights, this is very important and can affect your stack-up and rail height.
- Use the application drawing to determine your stack up.
- Choose your coil cable.
Trolley – determine your hang point (this can not be a single point) and choose your trolley. If you have a trolley already, an EBD1127 adaptor plate will be provided at no extra charge.
Hoist Control Set-up – Determine how your going to control your up/ down movement, and which configuration best fits the application; keeping the following in mind.
- Choosing the Inline Handle:
  - Can the operator reach the handle in the upmost position?
  - Will the operator be safe using the inline handle with being so close to the load?
- Can the operator always reach the run-stop button?
- Be sure you identify the any additional cables when choosing your configuration.
  - The LMM to the OCI
  - The fixture handle to the OCI
Plant Power – Servo systems operate on 230VAC 1phase. If the plant that this is being installed in only has 480VAC, you will need to order one of our 480VAC/ 240VAC transformer disconnect options.

Videos

*Applications Compilation

*SDS Servo Hoist Preventative Maintenance

*Servo Hoist XYZ System – Seat Install

SDS Servo Hoist Chain Replacement Instructions

Servo System Applications

Accessories

Servo Controls 6

(LMM) Load Monitoring Module with OCI KLCA1002

KLCA1002(LMM) Load Monitoring Module with OCI

Details

Fully programmable analog style load monitoring module that incorporates the latest in designs. The KLCA1002 includes our patented load cells with integral amplifier for noise immunity, packaging to protect lights buttons and connectors from operator interface, and improved clevis mount with cross pinning to eliminate the need for threaded rod, for connecting devices below the handle grip.

The LMM programmable load sensing module mounts inline of the chain on the system and is used when the operator is able to reach the run stop button when the hoist is in the up position. The KLCA1002 is recommended when an Inline Control Handle is not a practical solution.

(**Previously EBA1165)

Used in conjunction with the Dual Speed Handle Pendant or Fixture Handle.
(OCI) Operator Controlled Interface.
Ethernet Programming Port.
Up to: (3) 4-Pin M12 Female Receptacles for I/O.
(1) 19-Pin M23 Male Receptacle.
(1) 6-Pin M12 Receptacle for Fixture Handle.
Illuminated Blue/ Green Push Buttons.
Illuminated Red Run-Stop Button.
KSAA1004 Shackle comes standard.

CAD drawing

(LMM) Load Monitoring Module with Pass Through KLCA1004

KLCA1004(LMM) Load Monitoring Module with Pass Through

Details

Fully programmable analog style load monitoring module that incorporates the latest in designs. The KLCA1004 includes our patented load cells with integral amplifier for noise immunity, packaging to protect lights buttons and connectors from operator interface, and improved clevis mount with cross pinning to eliminate the need for threaded rod, for connecting devices below the handle grip.

The LMM programmable load sensing module mounts inline of the chain on the system and is used when the operator is not able to reach the run stop button when the hoist is in the up position, and is used in conjunction with the KCA1015 (OCI) Operator Controlled Interface module.

KCA1040 Electrical Coil Cable and KCA1041 Electrical Straight Cable sold separately.

(Formerly EBA1166)

Ethernet Programming Port.
Used in conjunction with the Dual Speed Handle Pendant, Fixture Handle or remote OCI module.
(1) 19-Pin M23 Male Receptacle.
(1) 19-Pin M23 Female Receptacle.
KSAA1004 Shackle comes standard.

CAD drawing

EPDA9600Two-Speed Control Handle

Weight: 2.5 lbs. [1.13 kg]

Details

The EPDA9600 Two-Speed Control Handle is a non-programmable handle. It is comprised of four switches to make up a (2) two-speed operation by simply compressing the thumb levers. Halfway is one speed, fully compressed is the second speed. Units come with a standard mounting flange. You will need to specify the flange adaptor tube size for your End Effector. Non-Programmable Handle.

Previously KCA1030

Non-Programmable Handle.
Various Mounting Options.
May be mounted remotely from the end effector.
(2) Thumb Lever Configuration.
(2) Switches per thumb lever.
(4) Single Pole 240V, 3A Limit Switches.
Switches IP67.
UL Listed, CE Approved.
Cables – M12 4-pin female mating cables sold separately.
BPD1125 Ergo Grip.
Strain Cable / Tether per application use.
Specify Mounting Collar Size: (.88 in., 1 in., 1.25 in.).
Optional EPA9600 Single Speed Control Handle.
Optional EPTA9600 Single Speed Control Handle with Trigger.
Optional EPDTA9600 Two-Speed Control Handle with Trigger.
Optional Color-Coded Thumb Levers.
Optional Angled Thumb Levers.
Custom lever markings, specify when ordering.
Different Call-out Languages Available.

CAD drawing

Two-Speed Control Handle with Trigger EPDTA9600

EPDTA9600Two-Speed Control Handle with Trigger

Weight: 2.8 lbs [1.27 kg]

Details

The EPDTA9600 Two-Speed Control Handle w/ Trigger is a non-programmable handle. It is comprised of five switches to make up a (2) two-speed operation with Trigger Button by simply compressing the thumb levers. Halfway is one speed, fully compressed is the second speed. Units come with a standard mounting flange. You will need to specify the flange adaptor tube size for your End Effector.

Non-Programmable Handle.
May be mounted remotely from the end effector.
(1) Switch trigger lever.
(2) Thumb Lever Configuration.
(2) Switches per thumb lever.
(1) trigger lever.
BPD1125 Ergo Grip.
(5) Single Pole 240V, 3A Limit Switches.
Switches IP67.
UL Listed, CE Approved.
Various Mounting Options.
Cables – M12 4-pin female mating cables sold separately.
Strain Cable / Tether per application use.
Specify Mounting Collar Size: (.88 in., 1 in., 1.25 in.).
Optional EPA9600 Single Speed Control Handle.
Optional EPTA9600 Single Speed Control Handle with Trigger.
Optional EPDTA9600 Two-Speed Control Handle with Trigger.
Optional Color-Coded Thumb Levers.
Optional Angled Thumb Levers.
Custom lever markings, specify when ordering.
Different Call-out Languages Available.

CAD drawing

Two-Speed Control Handle with Operator Control Interface KCA1033

KCA1033Two-Speed Control Handle with Operator Control Interface

Weight: 5.04 lbs. [2.29 kg]

Details

The KCA1033 is a Base Pendant Control for a Knight Servo Hoist. It permits the operator to control over-sized or cumbersome loads while maneuvering them into tight spaces. Control Handle is equipped with the same features as the Knight Inline Trigger Control Handle and is available in a Single or Two-Speed configuration that may be mounted on a separate cable, connected to a Knight (LMM) Load Monitoring Module or connected directly to a Servo Hoist box.

Knight Global's Operator Control Interface consists of (2) 4-Pin M12 female receptacles for I/O, (1) 6-Pin M12 receptacle for fixture handle, (1) 19-Pin male receptacle, Green/Blue lighted push buttons, lighted Red Run-Stop Push Button and (1) 9-Pin programming port.

(**Previously EBA1063)

Allows for 2-Speed Operation.
Operator Control Interface (OCI).
9-Pin D-Sub Programming Port.
19-Pin I/O and Control Connector.
Safety Run-Stop Button.
Illuminated (Blue/Green) Float and Lift Push Buttons.
Electrical Straight Cable sold separately.
Electrical Coil Cable sold separately.
Optional Trigger Button Configuration.

CAD drawing

KCA1014 / KCA1015Fixture Mounted OCI

Weight: 3.5 lbs. [1.59kg] / 6.75 lbs. [3.1 kg]

Details

Knight's Fixture Mounted Operator Controlled Interface (OCI) mounts directly to a fixture and has illuminated LIFT and FLOAT buttons and a RUN-STOP button switch. Side and rear cable attachment models are available. KCA1014 has rear cable attachments, and KCA1015 has side mounted cable attachments.

Provides operator interface with the Knight Servo Hoist.
19-Pin Control and I/O connector.
Ethernet Programming Port.
Illuminated Blue/ Green Push Buttons.
Illuminated Red Run-Stop Button.
Side and rear mounted cable models are available.

CAD drawing

General 7

KSAA1003Precision Chain Wear Gauge

Weight: 0.87 lbs [0.39kg]

Details

The KSAA1003 Precision Chain Wear Gauge is used to measure the wear on Knight servo hoists and pneumatic balancers 4mm/5mm galvanized chain.

To view the instructional video, click here or visit Knight's Youtube page.

Steel Construction
Measures Knight 4mm & 5mm Galvanized Chain Wear.

CAD drawing

SDS Servo Hoist Chain Replacement Kit KDSA1010 / KDSA1011

KDSA1010 / KDSA1011SDS Servo Hoist Chain Replacement Kit

Details

Knight Global's KDSA1010 and KDSA1011 SDS Servo Hoist Chain Replacement Kits are developed in conjunction with Pewag to ensure optimal strength and wear. Knight Global is the only (IAD) Intelligent Assist Device company in the world to use chain in its products. Knight's KDSA1010 and KDSA1011 patented chain is adapted to the requirements through a special heat treatment technology, in which we case harden our chain to promote extended wear and strength. Knight's Servo Hoist chains are electro galvanized to protect against corrosion and treated in a chromating which increases corrosion protection. Servo chains are ideal chain for high-wear applications and high dynamic chain loads.

KDSA1010 (4mm) for 200 lbs-500 lbs capacity SDS Hoists.
KDSA1011 (5mm) for 350 lbs-1000 lbs capacity SDS Hoists.
(2) Chain End Stop Assemblies.
(2) Interface Links to assist in installing the chain.

KDSA1010

Servo Hoist Model: KSH250S – 500S Series, Speed Hoist & D-Series 200-400lbs.
(2) 4mm Steel Grade (80), Carburized, Heat Treated chain and electro galvanized blue chromated.
12mm Pitch Chains.
4mm Chain Pull Cord.
Chain Length: 18 ft. [548.6cm] standard.
Maximum Working Load: 500 lbs. [226kg].

KDSA1011

Servo Hoist Model: KSH350S, 750S, 1000S Series, Speed Hoist & D-series 750-1000lbs.
(2) 5mm Steel Grade (8), Carburized, Heat Treated chain and electro galvanized blue chromated.
15mm Pitch Chains.
5mm Chain Pull Cord.
Chain Length: 12 ft. [365.7cm] standard.
Maximum Working Load: 1,000 lbs [453kg].

Quick Connect/ Disconnect KSAA1001 / KSAA1002

KSAA1001 / KSAA1002Quick Connect/ Disconnect

Max capacity: KSAA1001: 1, 500 lbs. [680kg], KSAA1002: 1, 500 lbs. -2, 000 lbs. [453.5kg-907kg]

Details

The KSAA1001 and KSAA1002 Quick Connect/Disconnects allow for fast connections and disconnections of fixtures and end effectors. The Quick Connect/ Disconnect easily disengages by the simple pull of a release pin. Each quick disconnect comes with two pins, and can be quickly connected to the servo inline handle.

KSAA1001 : 16mm to 7/8 in. adapter
KSAA1002 : 20mm to 1.25 in. adapter

(Previously EBA1183 / EBA1265)

Forged Alloy Steel – Quenched and Tempered.
Fast Tool Connections/ Disconnections.
Each disconnect comes with two male stems EBD1825-1, 5″x7/8″, custom stems available upon request.

CAD drawing

KSAA1004Shackle

Max capacity: 1, 000 lbs. [453kg]

Details

Secures fixtures and loads in-line with the Servo System chain. The KSAA1004 Shackle is normally attached below the load cell. Knight's Shackle features a female clevis for direct connections. The KSAA1004 Shackles are constructed of 4140 steel, and heat treated to Rock "C" 38-42. They have (2) two M6 steel dowel pins to capture, verses threaded rod and a M5 cross hole with retaining plates. Shackle is normally attached below the load cell handle.

(Previously EBA1213)

4140 Steel Shackle Housing.
Secures fixtures or loads in-line with chain.
Shackle attaches to 16mm 4140 steel shaft (Not Included).
Shackle is secured with (2) steel dowels.
5/8 in. grade 8 shoulder bolt.
Throat Opening: 7/8 in. X 2-1/8 in.

CAD drawing

KSAA1007Swivel Hook Shackle

Max capacity: 1, 000 lbs. [453kg]
Weight: 4.6 lbs [2.08kg]

Details

The KSAA1007 secures fixtures and loads in-line with the Servo System chain. This Shackle is designed with a larger connection opening to accommodate for Knight's KSAA1007 Swivel Hook width. The KSAA1007 Swivel Hook Shackle is normally attached below the load cell handle and is used primarily for Knight's In-Line Handle applications. Shackle is normally attached below the load cell handle and used primarily for in-line handle applications that utilize a KSAD1022 Swivel Hook.

(Previously EBA1269)

4140 Steel Shackle Housing.
Larger Connection Opening.
Secures fixtures or loads in-line with chain.
Shackle attaches to 16mm 4140 steel shaft (Not Included).
Shackle is secured with (1) steel dowel and (1) Steel Pin-bolt.
Includes KSAD1022 Swivel Hook with Eye.

CAD drawing

KSAA1011Servo Hoist Rail Brake

Weight: 6.0 lbs. [2.72kg]

Details

Bolt-on design that attaches to the servo hoists load trolley. The KSAA1011 Rail Brake is typically used when the operator needs to lock the servo hoist from moving in the bridge or runway rail. The locking feature allows the operator to accurately load and unload parts. The KSAA1011 servo hoist parking brake is also designed to be used as a drag brake, but a regulator is needed to supply air pressure to the cylinder. Servo Hoist Rail Brake can be mounted facing the front or rear of the Servo Hoist depending on the applications specific braking requirements.

(Previously EBA1330)

Fits models: KSH250S, KSH350S, KSH500S, KSH750S, and KSH1000S and Speed Hoists.
Attaches to Knight Servo Hoist Load Trolleys.
Pneumatic Servo Hoist to Rail Braking System.
Stroke Size: 0.75 in. [19.1mm].
Bore Pneumatic Cylinder: 2.00 in. [50.8kg].
Parking brake is also a drag brake when regulator is attached.
Replaceable Brake Pads.
Mounts to front or rear of Servo Hoist.

CAD drawing

KSAD1022Swivel Hook with Eye

Max capacity: 3, 200 lbs. [1, 451kg]
Weight: 1.6 lbs. [.72kg]

Details

The KSAD1022 Swivel Hook has a latch that automatically closes when the load is applied and can only open by pressing the release button and removing the load. You load them up and their latch locks them down. The KSAD1022 Swivel Hook is a Supermax grade 100 hook that is 20% stronger then high strength (grade 80) hooks when used with chain of the same grade. This hook is included with the KSAA1007 Swivel Hook with Shackle. The SHUR-LOC® hook, if properly installed and locked, can be used for personnel lifting applications and meets the intent of OSHA Rule 1926.1431(g)(1)(i)(A) and 1926.1501(g)(4)(iv)(B). Use in corrosive environment requires shank and nut inspection in accordance with ASME B 30.10-1.10.4 (b)(5)(c) 2009.

Previously EBA1219

Forged Alloy Steel – Quenched and Tempered.
Included with KSAA1007 Swivel Hook with Shackle.
Swivel Hook utilizes anti-friction bearing design which allows hook to rotate freely under load.
Individually Proof Tested at 2-1/2 times the 4:1 Working Load Limit with certification.
Grade: 100.
Recessed trigger design is flush with the hook body, protecting the trigger from potential damage.
Positive Lock Latch is Self-Locking when hook is loaded.
Trigger – consists of spring, roll pin and trigger.
Hook swivel allows positioning and connecting loads easier
Open bend keeps the load inline with the chain.
Open bend allows for ease of engaging and disengaging the load.
Easy to operate with enlarged thumb access.
Rated for both Wire Rope and use with Grade 80/100 Chain.
Fatigue rated.

CAD drawing

Load Trolley 3

KSAA1050Servo Hoist Load Trolley

Max capacity: 2, 500 lbs. [1, 134kg]
Weight: 9.5 lbs. [4.31kg]

Details

The KSAA1050 Load Trolley transfers loads along the horizontal axis and suspends Knight Servo Hoists from Knight's RAD7510 series rail systems.

(Previously EBA1030)

Fiberglass filled High Impact Nylon Wheels.
Side Guide Rollers with integrated bearings.
Double-shielded wheel bearings keep dirt out, and do not require lubrication.
Min/ Max Continuous Service Temp at 100% load: -20 degs. F to 248 degs. F.

CAD drawing

KSAA1059Servo Hoist Load Trolley

Max capacity: 1, 600 lbs. [725kg]
Weight: 7.6 lbs. [3.45kg]

Details

The KSAA1059 Servo Load Trolley transfers loads along the horizontal axis and suspends Knight Servo Hoists from Knight's RAD6110 series rail systems.

(Previously EBA1173)

Fiberglass filled High Impact Nylon Wheels.
Side Guide Rollers with integrated bearings.
Double-shielded wheel bearings keep dirt out, and do not require lubrication.
Min/ Max Continuous Service Temp at 100% load: -20 degs. F to 248 degs. F.

CAD drawing

KSAA1048Servo Hoist Load Trolley

Max capacity: 900 lbs. [408kg]
Weight: 4.5 lbs. [2.04kg]

Details

The KSAA1048 Servo Load Trolley transfers loads along the horizontal axis and suspends Knight Servo Hoists from Knight's RAD4110 series rail systems.

(Previously EBA1020)

Fiberglass filled High Impact Nylon Wheels.
Side Guide Rollers with integrated bearings.
Double-shielded wheel bearings keep dirt out, and do not require lubrication.
Min/ Max Continuous Service Temp at 100% load: 20 degs. F to 248 degs. F.

CAD drawing

Electrical Cables 4

CALL8-Pin Micro Switch Cable

Lengths: 1m [3.28 ft.] to 6.0m [19.68 ft.]

Details

8-Pin Micro Switch Load Cell Cables are a DC Single Key, AWM PVC Grey, 8x24 AWG, 105°C, 60 VAC/75VDC, 2 A, 7.3 mm OD, TPE, Male / Female, shielded Cord Assembly. They come in various lengths and are also available with either Straight or Right Angle connector ends.

8-Pin Micro DC Single Key.
PVC Gray.
90° Male / Female Connectors.
22 AWG, 4A, 300V Cord.
Available with Straight or Right Angle Connector Ends.

CALL4-pin Micro Switch Cable

Lengths: 1m [3.28 ft.] to 6.0m [19.68 ft.]

Details

4-Pin Micro Switch Load Cell Cables are a DC Single Key, AWM PVC Grey, 8x24 AWG, 105°C, 60 VAC/75VDC, 2 A, 7.3 mm OD, TPE, Male-In-Line/ Female, shielded Cord Assembly. They come in various lengths and are also available with either Straight or Right Angle connector ends.

4-Pin Micro DC Single Key.
PVC Gray.
Male-In-Line/ Female Connectors.
22 AWG, 4A, 300V Cord.
Available with Straight or Right Angle Connector Ends.

KCA1040Electrical Coiled Cable

Details

The KCA1040 Electrical Coil cable provides a robust method of communicating from the OCI (Operator Control Interface) module on the floor level, to the servo controls up on the rail. The coil cable is made up of a high resistant PVC and has proved the test of time. The four inch coil connects the In-Line Handle or (LMM) Load Monitoring Module in a clean and compact package by wrapping around the Servo Hoist Chain. The KCA1040 Coiled Cable is made exclusively for Knight with 19-Pin Military style connectors and is available in various cable lengths. Knight's KCA1040 coiled cable is provided in many lengths, with specified lengths being the total. For example a 3ft coil will stretch to 3ft. See product features for all part numbers.

Previously EBA1011

Electrical Coiled Cables are made exclusively for Knight Global.
Connects a Servo Hoist to a load monitoring module by wrapping itself around the Servo Chain.
19-Pin Military Bayonet Style Connectors.
90 Degree Male to Female Connectors.
Optional Straight Cable configuration.
Available Lengths:
- KCA1040-2 (2 ft. [60.9 cm])
- KCA1040-3 (3 ft. [91.4 cm])
- KCA1040-4 (4 ft. [121.9 cm])
- KCA1040-6 (2 ft. [182.9 cm])
- KCA1040-8 (8 ft. [243.8 cm])
- KCA1040-10 (10 ft. [304.8 cm])
- KCA1040-12 (12 ft. [365.7 cm])
- KCA1040-15 (15 ft. [457.2 cm])
- KCA1040-20 (20 ft. [609.6 cm])

KCA1041Electrical Straight Cable

Lengths: • KCA1041-2 ( 2 ft. [61.0 cm] ), • KCA1041-3 ( 3 ft. [91.4 cm] ), • KCA1041-4 ( 4 ft. [121.9 cm] ), • KCA1041-6 ( 6 ft. [182.9 cm] ), • KCA1041-10 ( 10 ft. [304.8 cm] ), • KCA1041-15 ( 15 ft. [457.2 cm] )

Details

The KCA1041 Electrical Straight cable provides a robust method of communicating from the OCI (Operator Control Interface) module to the LMM (Load monitoring Module). The cable is made up of a high resistant PVC and has proved the test of time. The straight cable connects the In-Line Handle or (LMM) Load Monitoring Module. The cable is made exclusively for Knight with 19-Pin Military style connectors and is available in various cable lengths.

Previously EBA1009

Electrical Straight Cables are made exclusively for Knight Global.
Connects a separate control handle pendant to Servo Hoists.
19-Pin Military Bayonet Style Connectors.
90 Degree Male to Female Connectors.
Optional Coiled Cable configuration.

Disconnects 9

3KVA Electrical Disconnect Enclosure KCA1018

KCA10183KVA Electrical Disconnect Enclosure

Details

The KCA1018 3KVA Electrical Disconnect Enclosures converts 480VAC to 240VAC for powering the Knight Global servo hoists. This panel comes with an industrial flange disconnect and provides a means to lock out the system when time for maintenance. It also includes a 3KVA finger safe transformer and primary and secondary fusing for all your single chain servo products. (i.e., Knight's KSH250S, KSH350S, KSH500S, KSH750S and KSH1000S Servo Hoists). Electrical Disconnect Enclosure Stands Not Included.

Previously EBA1003

Used with: KSH250S, KSH350S, KSH500S, KSH750S and KSH1000S Servo Hoists.
Flange disconnect.
Transformer Disconnect, 3KVA.
Enclosure Size: 21 in. X 20 in. X 10 in.
480VAC – 240VAC, FLA 6.25.
15A Primary Fusing.
15A Secondary Fusing.
Enclosures are mounted at a ergonomically correct height.
Optional Dual Enclosure Configuration. (Front and Back)
Stand not included.

5KVA Electrical Disconnect Enclosure KCA1055

KCA10555KVA Electrical Disconnect Enclosure

Details

The KCA1055 5KVA Electrical Disconnect Enclosures converts 480VAC to 240VAC for powering the Knight Global servo hoists. This panel comes with an industrial flange disconnect and provides a means to lock out the system when time for maintenance. It also includes a 5KVA finger safe transformer, primary and secondary fusing for your dual and triple servo products. (i.e., Knight KSHXY, KSHXZ, KSHTCDM, KSHXYZ Servo Tractors and Hoists). KCA1001 Electrical Disconnect Enclosure Stand Not Included.

Previously EBA1085

Used with: KSHXY, KSHXZ, KSHTCDM and KSHXYZ Servo Tractors and Hoists.
Flange disconnect.
Transformer Disconnect, 5KVA.
Enclosure Size: 30 in. X 25 in. X 12 in.
480VAC – 240VAC, FLA 10.4.
25A Primary Fusing.
25A Secondary Fusing.
Enclosures are mounted at a ergonomically correct height.
Optional Dual Enclosure Configuration. (Front and Back)
Stand not included.

7.5KVA Electrical Disconnect Enclosure EBA1289

EBA12897.5KVA Electrical Disconnect Enclosure

Details

The EBA1289 7.5 KVA Electrical Disconnect Enclosures converts 480VAC to 240VAC for powering the Knight Global servo hoists, this panel comes with an industrial flange disconnect and provides a means to lock out the system when time for maintenance. It also includes a 7.5KVA finger safe transformer, with primary and secondary fused disconnects. THE EBA1289 is used on applications with four servo tractor systems. (i.e., Knight's KSHXXYZ and KSHXYZR Servo Tractors Systems).

Used with: KSHXXYZ and KSHXYZR Servo Tractor Systems.
(2) Flange disconnect with (1) 480VAC and (1) 240VAC.
Transformer, 7.5 KVA.
Mounting plate and stand EBA1145.
480VAC – 240VAC, FLA 10.4.
25A Primary Fusing.
25A Secondary Fusing.
Enclosures are mounted at a ergonomically correct height.

Electrical Disconnect Enclosure Stand KCA1102

KCA1102Electrical Disconnect Enclosure Stand

Details

The KCA1102 Electrical Disconnect Enclosure Stand is for the mounting of disconnect enclosures to provide an ergonomically positioned height for the flange disconnect handle. Stand allows for multiple adjustment heights. Mounting patterns set up for Knight's KCA1019 transformer disconnect enclosure box. Electrical Disconnect Enclosure Box Not Included.

Provides mounting surface for enclosures in open workstation environments.
Stand allows for multiple adjustment heights.
Electrical Disconnect Enclosure Box Not Included.
Air Prep option for the back side.
Floor Mounted.
Bolted Construction M10X1.5 w/ Nylock nuts.
Various enclosures mount to stand.
Wall mounted enclosures mount to stand.
Custom finishes are available. (Blue is Standard).
Foot Print: 19x21x62.
Optional Pneumatic Lockout Mounting Plate.
Optional Dual Enclosure Configuration. (Front and Back).

Electrical Disconnect Enclosure Stand KCA1002

KCA1002Electrical Disconnect Enclosure Stand

Details

The KCA1002 Electrical Disconnect Enclosure Stand is for the mounting of Power Distribution Panels (PDP) to provide an ergonomically positioned height for access. It is equipped with an over-sized lower cross brace for front side air prep. Stand allows for multiple adjustment heights. PDP Not Included.

Provides mounting surface for enclosures in open workstation environments.
Stand allows for multiple adjustment heights.
Power Distribution Panel (PDP) Not Included.
Air Prep option for the back side or the lower cross brace.
Floor Mounted.
Bolted Construction M10X1.5 w/ Nylock nuts.
Custom finishes are available. (Blue is Standard).
Foot Print: 40x21x65
Optional Pneumatic Lockout Mounting Plate.

Electrical Disconnect Enclosure Stand KCA1001

KCA1001Electrical Disconnect Enclosure Stand

Details

The KCA1001 Electrical Disconnect Enclosure Stand is for the mounting of disconnect enclosures to provide an ergonomically positioned height for the flange disconnect handle. Stand allows for multiple adjustment heights. Mounting patterns set up for Knight's KCA1018 and KCA1055 transformer disconnect enclosure boxes. Electrical Disconnect Enclosure Box Not Included.

Previously EBA1145

Provides mounting surface for enclosures in open workstation environments.
Stand allows for multiple adjustment heights.
Electrical Disconnect Enclosure Box Not Included.
Air Prep option for the back side.
Floor Mounted.
Bolted Construction M10X1.5 w/ Nylock nuts.
Various enclosures mount to stand.
Wall mounted enclosures mount to stand.
Custom finishes are available. (Blue is Standard).
Foot Print: 30x21x62.
Floor Mounting Hole Pattern: 24×18.
Optional Pneumatic Lockout Mounting Plate.
Optional Dual Enclosure Configuration. (Front and Back).

Electrical Disconnect Enclosure Stand KCA1003

KCA1003Electrical Disconnect Enclosure Stand

Details

The KCA1003 Electrical Disconnect Enclosure Stand is for the mounting of a PDP (Power Distribution Panel) to provide an ergonomically positioned height for the flange disconnect handle. It is equipped with an over-sized cross brace for front and side air prep. It also features an additional side plate space used to mount ancillary controls such as a lighting disconnect. The stand allows for multiple adjustment heights. PDP Box Not Included.

Provides mounting surface for enclosures in open workstation environments.
Stand allows for multiple adjustment heights.
Power Distribution Panel (PDP) Not Included.
Air Prep option for the back side.
Floor Mounted.
Bolted Construction M10X1.5 w/ Nylock nuts.
Custom finishes are available. (Blue is Standard).
Foot Print: 56x21x66
Optional Pneumatic Lockout Mounting Plate.
Optional Dual Enclosure Configuration. (Front and Back).

Dual 5KVA Electrical Disconnect Enclosure KCA1056

KCA1056Dual 5KVA Electrical Disconnect Enclosure

Details

The KCA1056 Dual 5KVA Electrical Disconnect Enclosures converts 480VAC to 240VAC for powering the Knight Global servo hoists, this panel comes with an industrial flange disconnect and provides a means to lock out the system when time for maintenance. It also includes a 5KVA finger safe transformer and primary. The secondary fusing is set up for a dual output for two separate servo systems. (i.e, Knight's KSHXY, KSHXZ, KSHTCDM, and KSHXYZ Servo Tractors and Hoists). KCA1001 Electrical Disconnect Enclosure Stand Not Included.

Previously EBA1086

Used with: KSHXY, KSHXZ, KSHTCDM, and KSHXYZ Servo Tractors and Hoists.
Flange disconnect.
Provides disconnect point for two Knight Global systems.
Transformer Disconnect, Dual 5KVA.
Enclosure Size: 30 in. X 25 in. X 12 in.
480VAC – 240VAC, FLA 10.4.
25A Primary Fusing.
(2) 25A Secondary Fusing Sets.
Enclosures are mounted at a ergonomically correct height.
Optional Dual Enclosure Configuration. (Front and Back)
Stand not included.

I-Beam Column Mount Kit for Disconnect Boxes KCA1100

KCA1100I-Beam Column Mount Kit for Disconnect Boxes

Details

The KCA1100 I-Beam Column Mount Kit is designed as a universal solution for mounting Knight's Electrical disconnect boxes. It is ideal in cases where mounting options for the boxes are limited due to spatial restrictions. The Column Mount Kit can be mounted directly to an I-Beam post in multiple orientations. It does not require any drilling into posts, but instead includes beam clamps.