Articulating Servo Arms

Articulating Servo Arms

KSHCA Overhead – Gắn ray trần
KSHCA overhead – rail mounted
KSHFA Floor – Gắn sàn
KSHFA floor – floor mounted

Articulating servo arms

Model: KSHCA / KSHFA – 500 / 1000 / 1500-2301

Knight KSHCA (overhead rail mounted) and KSHFA (floor mounted) are Intelligent Assist Devices (IAD) that let operators reach beyond the area directly beneath the rail system and precisely position loads in the "Z" (vertical) axis with high speed and outstanding reliability.

Knight servo hoist technology becomes an extension of the operator natural motion, significantly improving accuracy, responsiveness and repeatability – raising safety, productivity and overall quality. Key benefits: no wasted motion, shorter response time and minimal inertia effects with heavy loads.

Overhead carriage mounted series: KSHCA500-2301 | KSHCA1000-2301 | KSHCA1500-2301

Floor mounted series: KSHFA500-2301 | KSHFA1000-2301 | KSHFA1500-2301

General specifications

Mechanical

  • Speed: up to 98 ft/min [30 m/min]
  • Maximum reach: up to 48 in [1,219 mm] (excluding boom/end effector)
  • Floor pedestal height: 2.4 m – 3.0 m
  • Safety factor: 125%
  • Fail-safe brake
  • Heavy-duty roller chain
  • Chain length: 12 ft [365 cm] – 20 ft [609 cm]
  • Sealed worm-style gearbox
  • H5 class – continuous duty cycle

Electrical

  • 24 VDC, 2A industrial-standard power for custom tooling (grippers, suction cups, switches, sensors, lights…)
  • Illuminated Run/Stop button
  • 240 VAC, 1-phase, 50/60 Hz
  • Payload & handle load sensing
  • I/O capability:
    • 16 inputs / 8 outputs
    • 8 inputs / 4 outputs available for interface control
  • Status LED – green & blue push buttons
  • Fault LED, Run/Stop button twist to release
  • Optional remote pendant or remote handle

Specifications – KSHCA series (overhead rail mounted)

Model numberCapacity lbs. [kg]Max speed fpm. [mpm]Voltage / Phase
KSHCA500-2301500 lbs. [226 kg]98.43 fpm. [30.0 mpm]240V / 1-phase
KSHCA1000-23011,000 lbs. [453 kg]82.02 fpm. [25.0 mpm]240V / 1-phase
KSHCA1500-23011,500 lbs. [680 kg]65.62 fpm. [20.0 mpm]240V / 1-phase

Specifications – KSHFA series (floor mounted)

Model numberCapacity lbs. [kg]Max speed fpm. [mpm]Voltage / Phase
KSHFA500-2301500 lbs. [226 kg]98.43 fpm. [30.0 mpm]240V / 1-phase
KSHFA1000-23011,000 lbs. [453 kg]82.02 fpm. [25.0 mpm]240V / 1-phase
KSHFA1500-23011,500 lbs. [680 kg]65.62 fpm. [20.0 mpm]240V / 1-phase

Configuration guide

KSH servo hoist – application definition process

When selecting a Knight servo control system, several factors must be defined before choosing the right configuration. Please contact the FULLSHARP engineering team for detailed advice:

  1. System configuration: The KSHAEA series comes with an inline or remote handle – choose one type only; they cannot be used together.
  2. Lifting capacity: Include the weight of the fixture and the load when selecting the model.
  3. System type: Single chain.
  4. Coiled cable length:
    • Determine the suspension point from the bottom of the rail to the load hook point (up to ~1.2 m depending on configuration).
    • Determine pick-up/set-down heights – these directly affect rail height.
    • Use the application drawing to calculate the stack-up and select the right cable length.
  5. Trolley: The suspension cannot be a single point. If you already have trolleys, the EBD1127 adapter plate is supplied free of charge.
  6. Lift controls:
    • Inline handle: can the operator reach it when the hoist is at its highest position?
    • Always ensure the Run-Stop button is reachable. Identify additional cables: LMM → OCI and fixture handle → OCI.
  7. Plant power supply: The servo runs on 230 VAC 1-phase. If only 480 VAC is available, order an additional 480/240 VAC transformer.

Application videos

Accessories

Servo controls

Tay Cầm Inline có Trigger
Inline handle with triggerKLCA1000

Weight: 6.81 kg | Capacity: 750–2,000 lbs
Integrated LMM & OCI module.; Programmable 750 lb load cell.; Illuminated Float/Lift & Run-Stop buttons.; Up to four M12 4-pin ports.

Module LMM + OCI
LMM + OCI moduleKLCA1002

Used with a pendant handle / fixture handle
Programmable load sensor.; Ethernet programming port.; Up to three M12 4-pin I/O ports.; Includes KSAA1004 shackle.

Module LMM Pass Through
Pass-through LMM moduleKLCA1004

For use when the operator cannot reach the Run-Stop
Ethernet programming port.; 19-pin M23 input & output connectors.; Includes KSAA1004 shackle.; Used with a separate OCI (KCA1015).

Tay Cầm 2 Tốc Độ + OCI
Dual speed handle + OCIKCA1033

Weight: 2.29 kg
Dual speed control.; 9-pin D-Sub programming port.; Illuminated Float/Lift & Run-Stop buttons.; Optional trigger configuration.

Tay Cầm Load Cell Gắn Đồ Gá
Fixture-mounted load cell handleKCA1071

Weight: 4.96 kg
Amplified 500 lbs load cell.; No buttons to press – just hold the handle.; Response force < 0.68 kg.; 8-pin M12 cable included.

Remote Điều Khiển Không Dây
Wireless remote controlKCA1004 / 1005 / 1006

FCC Part-15 & CE compliant
Signal range: 900 ft [300 m].; 62 programmable channels; AA batteries > 100 hours.; KCA1004: 4 buttons | 1005: 6 buttons | 1006: 8 buttons.

OCI Gắn Đồ Gá (Fixture Mounted)
Fixture-mounted OCIKCA1014 / KCA1015

Weight: 1.59 kg / 3.1 kg
Mounts directly to the fixture.; Illuminated LIFT, FLOAT & RUN-STOP buttons.; KCA1014: rear cable | KCA1015: side cable.

Tay Cầm 2 Tốc Độ (Non-Prog.)
Dual speed handle (non-programmable)EPDA9600

Weight: 1.13 kg
Two thumb levers – 4 switches.; Half press = speed 1 | full press = speed 2.; IP67 | UL Listed, CE Approved.

Tay Cầm 2 Tốc Độ + Trigger
Dual speed handle + triggerEPDTA9600

Weight: 1.27 kg
Two thumb levers + one trigger.; Five switches in total.; IP67 | UL Listed, CE Approved.

General accessories

Bộ Xích Con Lăn Thay Thế
Replacement roller chain kitKSHD1021

Max load: 2,000 lbs [908 kg]
Standard ANSI 50-2 double-strand chain.; KSHD1021-12: 12 ft | -20: 20 ft.; Average tensile strength: 12,200 lbs [5,534 kg].

Móc Nối Nhanh / Tháo Nhanh
Quick connect / quick release hookKSAA1001 / KSAA1002

Max load: 680–907 kg
Quick release via release pin.; KSAA1001: 16mm | KSAA1002: 20mm.; Heat-treated alloy steel.

Shackle (Khóa Treo)
ShackleKSAA1004

Max load: 453 kg [1,000 lbs]
4140 steel housing, heat-treated to Rock C 38-42.; Secured by two M6 steel pins.; Mounts below the load cell.

Swivel Hook Shackle
Swivel hook shackleKSAA1007

Weight: 2.08 kg | Capacity: 1,000 lbs
Large connection hole for the swivel hook.; Includes KSAD1022 swivel hook.; Heat-treated 4140 steel.

Móc Xoay Có Khóa
Locking swivel hookKSAD1022

Weight: 0.72 kg | Capacity: 1,451 kg
Grade 100 – 20% stronger than Grade 80.; Self-locking under load.; Anti-friction bearing, 360° swivel.

Phanh Ray Servo Hoist
Servo hoist rail brakeKSAA1011

Weight: 2.72 kg
Locks the hoist against travel along the rail.; Pneumatic brake – front or rear mounting.; Replaceable brake pads.

Load trolleys

Xe Con Tải – Ray RAD7510
Load trolley – RAD7510 railKSAA1050

Max load: 1,134 kg | Weight: 4.31 kg
High-impact glass-filled nylon wheels.; Double-shielded bearings, no lubrication required.; −29°C to +120°C.

Xe Con Tải – Ray RAD6110
Load trolley – RAD6110 railKSAA1059

Max load: 725 kg | Weight: 3.45 kg
High-impact glass-filled nylon wheels.; Double-shielded bearings, no lubrication required.; −29°C to +120°C.

Xe Con Tải – Ray RAD4110
Load trolley – RAD4110 railKSAA1048

Max load: 408 kg | Weight: 2.04 kg
High-impact glass-filled nylon wheels.; Double-shielded bearings, no lubrication required.; −7°C to +120°C.

Electrical cables

Cáp Điện Cuộn (Coiled)
Coiled electrical cableKCA1040

Manufactured exclusively for Knight Global
Wraps around the servo hoist chain.; 19-pin military bayonet connectors.; Length: 2–20 ft (KCA1040-2 → -20).

Cáp Điện Thẳng (Straight)
Straight electrical cableKCA1041

Manufactured exclusively for Knight Global
Connects the handle to the servo hoist.; 19-pin military bayonet connectors.; Length: 2–15 ft (KCA1041-2 → -15).

Cáp Micro Switch 4 & 8 Chân
4 & 8-pin micro switch cableCALL

Contact FULLSHARP to order
Gray PVC, 22 AWG, 4A, 300V.; Straight or 90° right-angle connector.; Length: 1–6 m.

Electrical enclosures & disconnects

Tủ Cầu Dao Điện 3KVA
3KVA disconnect enclosureKCA1018

Converts 480VAC → 240VAC.; Finger-safe 3KVA transformer.; 15A primary & secondary breakers.; For KSH250S–KSH1000S.

Tủ Cầu Dao Điện 5KVA
5KVA disconnect enclosureKCA1055

Converts 480VAC → 240VAC.; Finger-safe 5KVA transformer.; 25A primary & secondary breakers.; For dual/triple servo systems.

Đế Đỡ Tủ Cầu Dao
Disconnect enclosure standKCA1001

Holds the enclosure at an ergonomic height.; Multiple height adjustments.; M10×1.5 Nylock bolts.

Technical documents

Catalogs

Spec sheets

Installation guides

Software

FULL-SHARP AUTOMATIZED VN (FULLSHARP)
Authorized distributor of Knight Global lifting equipment in Vietnam — VSIP Hai Phong
Contact FULLSHARP for a quotation and advice on the right system configuration for your project.