Vacuum Lifter for Cartons and Fans

Packing industrial fans usually takes two separate jobs: setting up the carton box and placing the fan inside it. Both are heavy and bulky, so doing it by hand needs two workers, and the box easily gets crushed while the fan blades get knocked around.

FullSharp builds a single column carrying two 3,000 mm swing arms that rotate independently at two different heights. One arm carries a 70 kg vacuum tube set to pull up and set up the carton box, while the other carries a 60 kg set that lowers the fan into the box. One worker stands in place and completes the whole cycle.

Vacuum Lifting for Carton Boxes and Industrial Fan Packaging

A two-arm column carrying two vacuum tube sets for carton boxes and industrial fans.

Equipment Installed

Reinforced steel box column: base fixed to the concrete floor with expansion bolts, carrying the load of both arms at once.
Two 3,000 mm swing arms: rotate independently within 180 degrees, set at different heights so they don't interfere with each other.
Flexible vacuum tube sets: wrapped in protective fabric, lifting and lowering directly by suction force for smooth motion that stops exactly on target.
Two dedicated suction pads: a flat pad spreads the load evenly for cartons, while a shaped pad follows the fan housing with a swivel joint.
Vacuum pump: fitted with a filter and vacuum gauge, running on 220V or 380V power.

Key Specifications

Carton lifting capacityUp to 70 kg
Fan lifting capacityUp to 60 kg
Reach per arm3,000 mm
Lifting stroke1,600 mm
Arm rotation angle180 degrees
Pump power supply220V or 380V

Benefits for the Plant

Two stations become one

A single column handles both setting up the box and placing the fan, saving space and cost compared to two separate stations.

No damaged goods

The flat pad keeps the box from crushing, and the shaped pad hugs the fan housing so it never knocks against the blades.

One operator

The worker operates from a single spot, swinging each arm in turn without needing a second person to support the load.

Actual Installation Photos

Vacuum Lifting for Carton Boxes and Industrial Fan Packaging - photo 1

Vacuum Lifting for Carton Boxes and Industrial Fan Packaging - photo 2

Vacuum Lifting for Carton Boxes and Industrial Fan Packaging - photo 3

Vacuum Lifting for Carton Boxes and Industrial Fan Packaging - photo 4

Click a photo to enlarge. 4-photo album taken on site.

Suitable Applications

Industrial fan and bulky-item packaging lines
Box setup and loading stations in manufacturing plants
Finished goods warehouses handling heavy carton boxes
Packing stations looking to combine multiple steps into one position

Get an Installation Consultation for Your Plant

FullSharp measures the box dimensions, the fan shape, and the clearance between the pallet, conveyor, and packing table. Our technicians design a dedicated suction pad for each item and calculate the column's foundation. We then install the system, test it with real product, and provide on-site warranty support.