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FullSharp · since 1991

FullSharp installed a ceiling-mounted 200 kg rail with a Lifts All pneumatic vacuum lifter for a finished-goods warehouse that loads hundreds of cartons a shift. An ejector pump creates suction with no power at the working end, lifting is stepless from the handle, and a ball trolley lets one person cover conveyor, pallet and cart areas.

A finished-goods warehouse loads and unloads hundreds of carton boxes every shift, moving from conveyor to pallet and then onto the truck. Continuous manual carrying dents boxes, tears edges, and strains workers' backs and shoulders, so loading speed drops noticeably by the end of the shift.

FullSharp installs a ceiling-mounted rail system rated for 200 kg carrying a Lifts All pneumatic vacuum lifter. An ejector pump generates suction, the suction cup is selected for the box surface, and lifting/lowering is stepless, controlled right from the handle. The ball trolley glides easily, so one person covers the entire loading area.

200kg Rail with Lifts All Vacuum Lifter for Carton Boxes

200kg ceiling-mounted rail carrying a Lifts All vacuum lifter, lifting carton boxes in a warehouse.

Installed Equipment

  • 200kg-rated rail beam: closed profile, joined in modules along the working area, suspended by rods and mounting plates onto the structure.
  • Ball trolley: moves with a light push, gliding smoothly along the line, covering the pallet, conveyor, and cart areas.
  • Lifts All vacuum lifter: stepless lifting and lowering, an almost-weightless feel, operated with one hand.
  • Suction head and suction cup: chosen for the carton's size and surface, gripping firmly without denting or tearing the paper.
  • Pneumatic ejector pump and safety valve: runs quietly, needs no power supply at the working end, and holds vacuum if air pressure is lost.

Key Specifications

  • Rail working load200 kg
  • Lifting equipmentLifts All Pneumatic Vacuum Lifter
  • Power sourceCompressed air, ejector pump

Benefits for Your Plant

Packaging stays intact

The suction cup grips the box surface evenly, so cartons don't get crushed or torn during continuous loading.

Keeps pace all shift

One-hand operation with almost no effort keeps loading speed steady right through to the end of the shift.

Simple maintenance

Running on compressed air with fewer electronic parts keeps upkeep costs low and easy to handle on site.

Actual Installation Photos

200kg Rail with Lifts All Vacuum Lifter for Carton Boxes - photo 1 200kg Rail with Lifts All Vacuum Lifter for Carton Boxes - photo 2 200kg Rail with Lifts All Vacuum Lifter for Carton Boxes - photo 3 200kg Rail with Lifts All Vacuum Lifter for Carton Boxes - photo 4 200kg Rail with Lifts All Vacuum Lifter for Carton Boxes - photo 5 200kg Rail with Lifts All Vacuum Lifter for Carton Boxes - photo 6 200kg Rail with Lifts All Vacuum Lifter for Carton Boxes - photo 7 200kg Rail with Lifts All Vacuum Lifter for Carton Boxes - photo 8 200kg Rail with Lifts All Vacuum Lifter for Carton Boxes - photo 9

Click a photo to enlarge. Album of 9 photos taken on site.

Suitable Applications

  • Loading and unloading carton boxes onto pallets, conveyors, and hand carts
  • Packing lines in manufacturing and processing plants
  • Paper, packaging, and printing plants moving boxes and paper bundles
  • Logistics centers and distribution warehouses
  • Container loading areas requiring a steady loading pace

Related Products and Projects

Frequently asked questions

What is an ejector vacuum lifter?

It generates vacuum from compressed air through an ejector, so no power supply is needed at the working end. A safety valve holds vacuum if air pressure is lost.

How is lifting speed controlled?

Lifting and lowering are stepless and controlled from the handle with one hand, giving an almost weightless feel. New operators pick it up quickly.

How far can the lifter travel?

The closed-profile rail is joined in modules along the working area, and the ball trolley glides easily across pallet, conveyor and cart zones.

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Consulting for Your Plant

FullSharp surveys the site and measures the box dimensions and weight to select the right suction cup for your carton type. Our engineers check the ceiling structure, calculate the rail line covering the loading area, and locate the compressed air supply. We then handle full installation, testing, and on-site warranty support.

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