200kg Rail with Lifts All Vacuum Lifter

A finished-goods warehouse loads and unloads hundreds of carton boxes every shift, moving from conveyor to pallet and then onto the truck. Continuous manual carrying dents boxes, tears edges, and strains workers' backs and shoulders, so loading speed drops noticeably by the end of the shift.

FullSharp installs a ceiling-mounted rail system rated for 200 kg carrying a Lifts All pneumatic vacuum lifter. An ejector pump generates suction, the suction cup is selected for the box surface, and lifting/lowering is stepless, controlled right from the handle. The ball trolley glides easily, so one person covers the entire loading area.

200kg Rail with Lifts All Vacuum Lifter for Carton Boxes

200kg ceiling-mounted rail carrying a Lifts All vacuum lifter, lifting carton boxes in a warehouse.

Installed Equipment

200kg-rated rail beam: closed profile, joined in modules along the working area, suspended by rods and mounting plates onto the structure.
Ball trolley: moves with a light push, gliding smoothly along the line, covering the pallet, conveyor, and cart areas.
Lifts All vacuum lifter: stepless lifting and lowering, an almost-weightless feel, operated with one hand.
Suction head and suction cup: chosen for the carton's size and surface, gripping firmly without denting or tearing the paper.
Pneumatic ejector pump and safety valve: runs quietly, needs no power supply at the working end, and holds vacuum if air pressure is lost.

Key Specifications

Rail working load200 kg
Lifting equipmentLifts All Pneumatic Vacuum Lifter
Power sourceCompressed air, ejector pump

Benefits for Your Plant

Packaging stays intact

The suction cup grips the box surface evenly, so cartons don't get crushed or torn during continuous loading.

Keeps pace all shift

One-hand operation with almost no effort keeps loading speed steady right through to the end of the shift.

Simple maintenance

Running on compressed air with fewer electronic parts keeps upkeep costs low and easy to handle on site.

Actual Installation Photos

200kg Rail with Lifts All Vacuum Lifter for Carton Boxes - photo 1

200kg Rail with Lifts All Vacuum Lifter for Carton Boxes - photo 2

200kg Rail with Lifts All Vacuum Lifter for Carton Boxes - photo 3

200kg Rail with Lifts All Vacuum Lifter for Carton Boxes - photo 4

200kg Rail with Lifts All Vacuum Lifter for Carton Boxes - photo 5

200kg Rail with Lifts All Vacuum Lifter for Carton Boxes - photo 6

200kg Rail with Lifts All Vacuum Lifter for Carton Boxes - photo 7

200kg Rail with Lifts All Vacuum Lifter for Carton Boxes - photo 8

200kg Rail with Lifts All Vacuum Lifter for Carton Boxes - photo 9

Click a photo to enlarge. Album of 9 photos taken on site.

Suitable Applications

Loading and unloading carton boxes onto pallets, conveyors, and hand carts
Packing lines in manufacturing and processing plants
Paper, packaging, and printing plants moving boxes and paper bundles
Logistics centers and distribution warehouses
Container loading areas requiring a steady loading pace

Consulting for Your Plant

FullSharp surveys the site and measures the box dimensions and weight to select the right suction cup for your carton type. Our engineers check the ceiling structure, calculate the rail line covering the loading area, and locate the compressed air supply. We then handle full installation, testing, and on-site warranty support.