5T Rail, Vacuum Carton Box Lifter

Packing warehouses must carry carton boxes from the conveyor to pallets continuously through the shift. The boxes are bulky, forcing workers to bend and twist their backs each time they place a box on a lower layer. Stacking above head height adds the risk of dropping boxes and crushing the contents.

FullSharp built a 5T rail frame covering the entire packing area, carrying a FullSharp vacuum tube lifter that lifts carton boxes with a 200 kg branch capacity. The operator presses the suction pad onto the box lid, lifts it, and gently pushes it along the rail to the pallet. The vacuum carries the load; the hands only guide the direction.

5T Rail and 200 kg Vacuum Tube Lifter for Carton Boxes

A 5T rail frame carrying a FullSharp vacuum tube lifter picking up a carton box in the packing area.

Equipment Installed

5T rail frame: a freestanding steel frame carrying the rail line, covering the whole work area without hanging from the factory roof.
FullSharp 200 kg vacuum tube lifter: a vacuum tube lifter that raises and lowers by button, with a smooth stroke and precise load release.
Carton box suction pad: a wide suction pad that grips the box lid, spreading the force evenly so the box shell does not dent.
Vacuum pump and piping: supplies continuous vacuum to the lifting tube, with a valve holding the load if power is suddenly lost.
Rail trolley: runs along the rail beam to move boxes from the conveyor to the pallet with just a hand push.

Key Specifications

Rail frame5T
Lifter capacity200 kg
Material liftedCarton boxes

Benefits for the Plant

Boxes keep their shape

The suction pad grips evenly across the lid instead of pinching the edges, so the carton and its contents stay undamaged.

Less back strain

No more bending or twisting to lift; the motion is reduced to a simple pull and push within arm's reach.

Faster stacking

Lifting and lowering by button keeps the pallet-stacking pace in step with the packing conveyor.

Installation Photos

5T Rail and 200 kg Vacuum Tube Lifter for Carton Boxes - photo 1

5T Rail and 200 kg Vacuum Tube Lifter for Carton Boxes - photo 2

5T Rail and 200 kg Vacuum Tube Lifter for Carton Boxes - photo 3

5T Rail and 200 kg Vacuum Tube Lifter for Carton Boxes - photo 4

5T Rail and 200 kg Vacuum Tube Lifter for Carton Boxes - photo 5

5T Rail and 200 kg Vacuum Tube Lifter for Carton Boxes - photo 6

5T Rail and 200 kg Vacuum Tube Lifter for Carton Boxes - photo 7

5T Rail and 200 kg Vacuum Tube Lifter for Carton Boxes - photo 8

5T Rail and 200 kg Vacuum Tube Lifter for Carton Boxes - photo 9

5T Rail and 200 kg Vacuum Tube Lifter for Carton Boxes - photo 10

5T Rail and 200 kg Vacuum Tube Lifter for Carton Boxes - photo 11

5T Rail and 200 kg Vacuum Tube Lifter for Carton Boxes - photo 12

5T Rail and 200 kg Vacuum Tube Lifter for Carton Boxes - photo 13

5T Rail and 200 kg Vacuum Tube Lifter for Carton Boxes - photo 14

5T Rail and 200 kg Vacuum Tube Lifter for Carton Boxes - photo 15

5T Rail and 200 kg Vacuum Tube Lifter for Carton Boxes - photo 16

Click a photo to enlarge. Album of 16 photos taken on site.

Suitable Applications

Warehouses and carton pallet-stacking areas
End of food and consumer goods packing lines
Distribution and sorting centers
Printing and paper packaging plants

Get a Custom Installation Consultation

FullSharp visits your warehouse to measure box dimensions, weigh the actual load, check the lid material, and assess the pallet stacking height to select the right suction pad diameter and pad type. We build the frame to fit your work area and run a trial with your boxes. Contact FullSharp to schedule a site survey.