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FullSharp erected a freestanding 5T rail structure on its own steel columns, carrying a FullSharp vacuum tube lifter for carton boxes in a warehouse that could not drill into the roof. The frame takes the whole load, encloses the packing zone from conveyor to pallet, and can be taken down and rebuilt if the layout changes.
Not every workshop has a truss strong enough to carry a rail system. Many rented warehouses are not even allowed to drill into the roof structure, so equipping the packing area with lifting equipment often reaches a dead end.
FullSharp erected a freestanding 5T rail support structure on independent steel columns, carrying a vacuum tube lifter for carton boxes. The entire load rests on its own frame, so the workshop roof takes on no additional force.
A freestanding 5T rail support structure carrying a vacuum tube lifter for carton boxes.
Equipment Installed
- Support structure: freestanding steel columns and cross beams, bolted to the floor, not hung from the roof.
- 5T rail system: rail hung under the frame's beams, with the trolley running along it to cover the whole work area.
- FullSharp vacuum tube lifter: grips and lifts the box by vacuum, lowered by hand pressure.
- Vacuum lifting pad for cartons: selected to match the box size, gripping the carton surface without deforming its walls.
- Vacuum pump unit: placed beside the frame, with piping run neatly along the beam without blocking walkways.
Key Specifications
- Rail system5T
- Mounting typeFreestanding support structure
Benefits for the Factory
Independent of the roof
The self-supporting frame lets rented warehouses or workshops with a weak roof still install it.
Defines the work area clearly
The frame encloses the exact packing zone, with the rail covering everything from the conveyor to the pallet.
Can be disassembled and rebuilt
When the layout changes, the frame can be taken down and re-erected at a new location.
Actual Installation Photos
Click a photo to enlarge. Album of 21 photos taken on site.
Suitable Applications
- Paper and packaging manufacturing plants
- Rented warehouses where drilling into the roof is not allowed
- Packing and carton pallet-stacking areas
- Carton box distribution centers
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Frequently asked questions
Can I use a vacuum lifter in a rented warehouse?
Yes. A freestanding rail frame stands on its own columns bolted to the floor, so the roof takes no extra force and no drilling is needed.
How is the work area defined?
The frame encloses the exact packing zone, and the rail covers everything from the conveyor to the pallet. The pump sits beside the frame with piping along the beam.
Will the vacuum pad deform carton walls?
The pad is selected to match the box size and grips the carton surface without deforming its walls. A pad chosen per carton size keeps boxes clean for storage.
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Consulting for Your Factory
FullSharp measures the work area, clear height, and floor quality to calculate the frame. Our engineers provide a drawing of column layout, rail load, and pump position, then build and test-run the system with actual boxes.