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FullSharp · since 1991

FullSharp installed a ceiling-mounted 5T steel rail system rated 200 kg along an R&D office, with runway rails and a moving bridge beam carrying a KITO electric chain hoist with remote control. Engineers hook a unit, lift it and push it lengthwise or crosswise to any test bench, instead of carrying it through aisles too narrow for a forklift.

The customer runs an R&D office with long rows of test benches and a repair area. Engineers often have to put heavy units on a bench for testing and disassembly, then move them to another bench. Carrying by hand is tiring and risks damaging the equipment, while the aisles between benches are too narrow for a forklift.

FullSharp installed a ceiling-mounted 5T steel rail system rated 200 kg along the room. Each line has two runway rails and a moving bridge beam carrying a KITO electric chain hoist with remote control. The rails cover the working area of the benches: the engineer hooks the load, presses the button to lift it, then gives a light push to move it lengthwise or crosswise to the exact spot.

200 kg Overhead Rail System with KITO Electric Hoists for an R&D Office

Ceiling-mounted 5T rail system rated 200 kg with KITO electric hoists over the test benches of an R&D office.

Installed equipment

  • 5T steel rail rated 200 kg: red-painted 5T steel rail profile: fixed runway rails on the ceiling and a bridge beam traveling on them, with smooth-rolling trolleys inside the rail.
  • Ceiling suspension: rails hung from the ceiling on steel pipes and hanger brackets laid out to the ceiling grid, with no floor columns taking bench space.
  • KITO electric hoist: electric chain hoist on the bridge trolley, smooth lifting and lowering, operated by remote control.
  • Festoon cable: power and control cables hung on sliding hooks along the beam, following the hoist without getting in the way of people below.

Key specifications

  • EquipmentCeiling-mounted 5T rail system + KITO electric hoist
  • Capacity200 kg
  • LayoutTwo runway rails + moving bridge beam (X-Y)
  • MountingSuspended from the ceiling on steel pipes and brackets
  • ControlHoist remote control
  • AreaR&D office, test benches and repair area

Benefits for the factory

No manual carrying

The hoist lifts the heavy unit and the engineer only pushes lightly to move it, reducing back strain and drops.

Covers every bench

Runway rails and bridge beam let the hoist reach any point on the benches, placing units exactly where they are tested.

Clean floor space

The whole rail system hangs from the ceiling, keeping aisles and office floor clear.

On-site installation photos

200 kg Overhead Rail System with KITO Electric Hoists for an R&D Office - photo 1 200 kg Overhead Rail System with KITO Electric Hoists for an R&D Office - photo 2 200 kg Overhead Rail System with KITO Electric Hoists for an R&D Office - photo 3 200 kg Overhead Rail System with KITO Electric Hoists for an R&D Office - photo 4 200 kg Overhead Rail System with KITO Electric Hoists for an R&D Office - photo 5 200 kg Overhead Rail System with KITO Electric Hoists for an R&D Office - photo 6 200 kg Overhead Rail System with KITO Electric Hoists for an R&D Office - photo 7 200 kg Overhead Rail System with KITO Electric Hoists for an R&D Office - photo 8 200 kg Overhead Rail System with KITO Electric Hoists for an R&D Office - photo 9

Click a photo to enlarge. 9-photo album taken on site.

Suitable applications

  • R&D offices, laboratories and test rooms
  • Repair and maintenance areas for heavy equipment
  • Assembly shops with long rows of workbenches
  • Plants that need light lifting without floor columns

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Frequently asked questions

How do you move heavy units between test benches?

A bridge rail system over the benches lets the hoist reach any point. The engineer lifts the unit and pushes it lengthwise or crosswise to the next bench.

What is a bridge rail system?

Two fixed runway rails are hung from the ceiling and a bridge beam travels on them. The hoist runs along the bridge, so it covers a rectangular area.

How is the hoist controlled?

The KITO electric chain hoist in this project uses a remote control. The 5T rail system is rated at 200 kg and hung from the ceiling on steel pipes.

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Get a solution for your factory

Send FullSharp the room size, ceiling height, bench layout and the weight of the equipment to be lifted. We survey the site, lay out the rail lines and install the complete system.

Request a site survey and quoteSee completed projects