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FullSharp installed its 5T overhead rail rated 200 kg along a sack-stacking line, with a FullSharp vacuum tube lifter that grips each sack as soon as the pad touches down. Workers guide sacks along the rail from pallet to delivery truck hundreds of times a shift, without carrying them across a cramped floor.
Warehouses unload sacks from pallets onto delivery trucks nonstop, hundreds of times per shift. Sacks are soft and hard to hug, so workers strain their backs and shoulders and output drops toward the end of the shift. Hiring more hands does not solve the cramped floor space either.
FullSharp installs a 5T overhead rail (200 kg rated load) along the sack-stacking line, with a trolley running its full length. Below the trolley hangs a FullSharp vacuum tube lifter, which grips each sack as soon as the suction pad touches down. Workers guide the sack along the rail and release it at the stacking point.
FullSharp 5T overhead rail and vacuum tube lifter used to handle sacks at the loading area.
Equipment Installed
- 5T steel rail: mounted overhead along the work line, 200 kg rated load, can be extended to fit the warehouse layout.
- Trolley and hanger rods: the trolley rolls inside the rail, and hanger rods anchor to the roof trusses to spread the load evenly.
- FullSharp vacuum tube lifter: a flexible tube that raises and lowers with vacuum pressure, with a compact handle for one-hand operation.
- Suction pad for sacks: made to match the shop's sack material and size, gripping firmly and releasing quickly.
- Vacuum pump: runs continuously through the shift, with hoses routed along the rail to stay clear of walkways.
Key Specifications
- Rail model5T steel rail
- Rated load200 kg
- Lifting deviceFullSharp vacuum tube lifter
- Equipment originTaiwan
- Installation photos13 photos
Benefits for Your Facility
Less manual carrying
The suction head bears the sack's weight, so the operator only guides and pushes.
Faster sack stacking
Each sack travels straight along the rail instead of crossing the aisle.
No torn sacks
The suction pad grips evenly across the sack surface, so nothing snags or spills.
Actual Installation Photos
Click a photo to enlarge. Album of 10 photos taken on site.
Suitable Applications
- Warehouses stacking raw material sacks
- Bagged goods loading and unloading areas
- Feeding sacks into mixing or packaging lines
- Food, fertilizer, and chemical plants using bagged materials
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Frequently asked questions
How can sacks be loaded onto trucks without manual carrying?
A vacuum tube lifter on an overhead rail grips the sack and carries its weight, while the worker guides it along the rail to the stacking point.
Will a vacuum pad tear sacks?
The pad is made to match the sack material and size and grips evenly across the surface, so nothing snags or spills. Each sack travels straight along the rail instead of being carried across the aisle.
Can the rail be extended?
Yes. The 5T rail can be extended to fit the warehouse layout, and the pump hoses are routed along the rail to keep walkways clear.
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Get an Installation Consultation for Your Facility
FullSharp surveys the line length, truss height, and clearance between pallets. Our technicians test suction on your actual sacks to select the right pad and vacuum level, then install the rail, run trial tests, and train your team.