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FullSharp · since 1991

FullSharp installed an articulating jib crane with a horizontal air balancer and a Becker vacuum suction head at a station that handles sacks, carton boxes and pallet sheets in the same shift. The balancer holds the load floating so the operator only pushes it into position, and swapping the suction head lets one machine handle each type of goods.

One of the customer's stations must handle several different goods within the same shift: sometimes sacks, sometimes carton boxes, sometimes pallet sheets. Each type needs a different grip, forcing workers to constantly switch technique and tire quickly. Buying a separate machine for each type wasn't practical.

FullSharp installed an articulating jib crane with a horizontal air balancer and a Becker vacuum suction head. The pneumatic balancer holds the load floating in air, so the operator only needs to push to position it. Swapping the suction head lets the same system handle sacks, pallets, and carton boxes alike.

Articulating Jib Crane with Horizontal Air Balancer and Becker Suction Head

An articulating jib crane fitted with a horizontal air balancer and Becker suction head, used to lift sacks and carton boxes in the factory.

Equipment Installed

  • Articulating jib crane: a multi-jointed arm folds and extends flexibly, reaching hidden spots a straight arm can't cover.
  • Horizontal air balancer: balances the load with compressed air, making it feel weightless so a light push raises or lowers it as needed.
  • Becker vacuum pump: strong, even suction that grips well on both woven sack surfaces and cardboard.
  • Interchangeable suction head: swap the head to match the goods type, sharing the same hanging frame for quick tool changes.
  • Safety valve for pressure loss: holds vacuum and keeps the load when air pressure drops, preventing sudden drops.

Benefits for Your Facility

One System, Many Goods Types

Simply swap the suction head to switch between sacks, pallets, and carton boxes, with no need for extra equipment.

Effortless Handling

The air balancer cancels out most of the load's weight, so wrists and shoulders bear almost no strain.

Safe on Pressure Loss

The load-holding valve activates the instant air pressure drops, so goods never fall onto anyone below.

Actual Installation Photos

Articulating Jib Crane with Horizontal Air Balancer and Becker Suction Head - photo 1 Articulating Jib Crane with Horizontal Air Balancer and Becker Suction Head - photo 2 Articulating Jib Crane with Horizontal Air Balancer and Becker Suction Head - photo 3 Articulating Jib Crane with Horizontal Air Balancer and Becker Suction Head - photo 4 Articulating Jib Crane with Horizontal Air Balancer and Becker Suction Head - photo 5 Articulating Jib Crane with Horizontal Air Balancer and Becker Suction Head - photo 6 Articulating Jib Crane with Horizontal Air Balancer and Becker Suction Head - photo 7 Articulating Jib Crane with Horizontal Air Balancer and Becker Suction Head - photo 8 Articulating Jib Crane with Horizontal Air Balancer and Becker Suction Head - photo 9 Articulating Jib Crane with Horizontal Air Balancer and Becker Suction Head - photo 10 Articulating Jib Crane with Horizontal Air Balancer and Becker Suction Head - photo 11 Articulating Jib Crane with Horizontal Air Balancer and Becker Suction Head - photo 12 Articulating Jib Crane with Horizontal Air Balancer and Becker Suction Head - photo 13

Click a photo to enlarge. Album of 13 photos taken on site.

Suitable Applications

  • Loading raw material sacks onto pallets
  • Handling carton boxes in the packing area
  • Lifting and flipping plastic or wooden pallets
  • Order-picking stations handling multiple goods types per shift

Related Products and Projects

Frequently asked questions

Can one vacuum lifter handle sacks, boxes and sheets?

Yes, with interchangeable suction heads. The Becker pump gives strong, even suction on woven sacks and cardboard, and the head is changed to suit each product.

What is a horizontal air balancer?

It balances the load with compressed air and is mounted horizontally, so the load feels weightless and a light push raises or lowers it.

Why choose an articulating arm?

The multi-jointed arm folds and extends to reach spots a straight arm cannot, so the station can be laid out freely around it.

Similar projects

Consultation for Your Facility

FullSharp reviews the actual goods to be lifted, the contact surface, and the heaviest weight to select the suction head and air balancer size. Our engineers also check the factory's available air pressure and flow rate before finalizing the configuration. Contact FullSharp to schedule a site survey.

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