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FullSharp installed an aluminum rail jib crane over a packing area with an ANVER vacuum lifter to move cartons from the line to pallets and shelves. The operator presses the pad onto the lid, lifts with the handle and swings the arm 360 degrees, which ends the bend, lift and twist routine and stops boxes landing hard enough to crush a corner.
Cartons come off the packing line one after another, and workers bend down, lift, and turn to place each one on a pallet all shift long. The boxes are not very heavy, but the sheer number of lifts wears everyone out by the end of the shift, and boxes often land hard enough to crush a corner.
FullSharp installed an aluminum rail jib crane covering the packing area, with an ANVER vacuum lifter hanging from the rail end. The operator presses the pad onto the box lid, pulls the handle to lift it, and swings the arm a full 360 degrees to bring the box to a pallet or shelf.
Aluminum rail jib crane with an ANVER vacuum lifter lifting a carton box in the packing area.
Equipment Installed
- Aluminum rail jib arm: lightweight aluminum beam, rotates a full 360 degrees, with a trolley that glides smoothly under hand pressure.
- ANVER vacuum tube lifter: a bellows tube that raises and lowers the box, controlled by a lever on the handle.
- Carton lifting pad: a suction pad pressed onto the lid, with enough surface area that the lid does not cave in.
- Vacuum pump: mounted on the column or nearby, fitted with a dust filter to keep suction stable against paper dust.
Key Specifications
- Rotation angle360 degrees
- Rail typeAluminum rail
- Lifting deviceANVER vacuum
- Installation photos46
Benefits for Your Facility
Fewer bending motions
The box is lifted and swung sideways. Workers stay upright for the whole shift.
Boxes stay presentable
The pad keeps the lid flat and lowers it slowly onto the pallet. No more crushed corners.
Light to push on aluminum rail
The aluminum beam is lighter than a steel one, so it takes very little hand force. Motion is fast and smooth.
Photos from the Installation
Click a photo to enlarge. 33-photo album taken on site.
Suitable Applications
- Finished goods packing areas
- Warehouses palletizing goods
- Packaging manufacturing plants
- Distribution and logistics centers
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Frequently asked questions
Why use a vacuum lifter for light carton boxes?
Each box may be light, but hundreds of lifts per shift wear workers out. A vacuum tube lifter takes the weight and the bending, so the operator only guides the box to the pallet.
Will paper dust affect vacuum suction on cartons?
The vacuum pump is fitted with a dust filter to keep suction stable in a cardboard environment. The pad has enough area that the lid does not cave in under suction.
How far can an aluminum rail jib reach?
This arm rotates a full 360 degrees and the trolley glides along the beam under hand pressure. FullSharp sets the arm length to cover the actual conveyor and pallet positions.
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Installation Consultation for Your Facility
FullSharp visits your site to measure box dimensions and weight, and checks whether the lid surface is flat enough for suction. We select the column position, arm reach, and pad type to suit your boxes. Contact FullSharp to schedule an on-site survey.