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FullSharp erected a freestanding 200 kg steel rail frame with an ANVER vacuum tube lifter at a sack loading area, where each sack weighs several dozen kilograms and the ceiling cannot carry a rail. The operator presses the pad on, lifts, pushes along the rail to the pallet and releases, ending hand carrying and torn sacks.
Loading sacks is the heaviest job in the warehouse: each sack weighs several dozen kilograms, with hundreds handled per shift, and workers take turns carrying them, often tearing the sacks when dragging them. The warehouse ceiling also isn't strong enough to hang a rail directly from it.
FullSharp erected a freestanding 200 kg steel-rail frame on the floor, carrying an ANVER vacuum tube lifter. The operator presses the pad against the sack; once it grips, it lifts and pushes along the rail to the pallet, and releasing the handle lowers the sack down.
The freestanding 200 kg steel-rail frame with ANVER vacuum tube lifter at the sack-loading area.
Equipment Installed
- Freestanding steel frame: columns and beams bolted to the floor carry the entire load, so the roof structure is never touched.
- 200 kg steel rail: runs along the frame for the trolley to travel, covering the span from the conveyor to the palletizing spot.
- ANVER vacuum tube lifter: lifts and lowers using vacuum itself; the handle has a control valve so movement follows the operator's hand.
- Sack lifting pad: a rubber pad grips paper or plastic sacks, holding firmly without tearing the outer layer.
Key Specifications
- Rail load capacity200 kg
- Frame typeFreestanding steel frame
- Lifting deviceVacuum tube lifter
Benefits for Your Facility
No load on the roof structure
The freestanding frame works even in rented warehouses or ones with weak roofs.
No torn sacks
Even suction across the sack surface removes the need to grab corners or drag them.
Faster sack stacking
One worker keeps pace with the conveyor, with no shift change needed for back strain.
Actual Installation Photos
Click a photo to enlarge. Album of 60 photos taken on site.
Suitable Applications
- Animal feed material warehouses
- Chemical plants with bagging lines
- Food, flour, and plastic pellet bagging areas
- Sack loading yards for pallets and trucks
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Frequently asked questions
How do you install an overhead lifter if the ceiling is weak?
A freestanding steel frame with columns and beams bolted to the floor carries the full load, so the roof is not touched. FullSharp checks the floor and span first.
Does vacuum lifting tear sacks?
No. The pad grips the sack surface instead of dragging it, which is how sacks used to tear. FullSharp chooses the pad to match the real sack material and weight.
How is the ANVER tube lifter operated?
It lifts and lowers with vacuum alone, controlled from the handle: press the pad on, lift, push along the rail and release. The rail covers the span from conveyor to pallet.
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Consultation for Your Facility
FullSharp needs the sack weight, the outer material, and the layout of your loading area to size the frame and the tube diameter. We erect the frame, install the equipment, and run tests using your own sacks.