Star

DSD quick connect star rail Series

Knight Global DSD quick connect star rail system

Series: DSD1108 / DSD1109 / DSD1110

The Knight Global DSD Quick Connect Star Rail features a unique Spline Lock Tube design, extruded from lightweight, high-strength aluminum alloy. It is a flexible modular system with customizable components that fully meets the needs of building industrial workstations and fixtures.

The Star Rail is an ideal solution for a wide range of factory applications. The DSD Quick Connect Series is available in three (3) sizes, assembles easily and requires no welding at all, saving installation time and cost.

*Note: Aluminum alloy to ASTM B221 6005-T5. Adjustable in 22.5° increments. Connecting fittings can be installed at any point along the rail without welding.

Features & benefits

Features

Aluminum alloy ASTM B221 6005-T5, high strength and lightweight.
Knight Global proprietary Spline Lock Tube design.
Flexible adjustment in 22.5° increments.
Available in 3 standard sizes:
- DSD1108: O.D. 50.8 mm / I.D. 35.6 mm
- DSD1109: O.D. 38.1 mm / I.D. 25.4 mm
- DSD1110: O.D. 25.4 mm / I.D. 14.5 mm
Product weight:
- DSD1108: 0,64 kg/ft
- DSD1109: 0,41 kg/ft
- DSD1110: 0,23 kg/ft
Maximum load: contact FULLSHARP for detailed ratings by configuration.

Benefits

Maximum rail length 3,65 m (12 ft) in a single continuous section.
Pre-assembled components ready to deploy.
Quick and easy installation that saves build time.
No welding required – no heat generated, safe for the shop environment.
Modular design – easy to disassemble, expand or relocate when reconfiguring.
Light weight reduces the load on overhead support structures.
Fully compatible with the Knight Global DSA Quick Connect fittings.
Suited to workstations, fixtures and jigs on production lines.

Detailed technical specifications

Model comparison

Part Number	Outside Diameter (O.D.)		Inside Diameter (I.D.)		Weight	Material
Part Number	in	mm	in	mm	Weight	Material
DSD1108	2.00	50.8	1.40	35.6	0,64 kg/ft (1.4 lbs/ft)	Aluminum alloy ASTM B221 6005-T5
DSD1109	1.50	38.1	1.00	25.4	0,41 kg/ft (0.9 lbs/ft)
DSD1110	1.00	25.4	0.57	14.5	0,23 kg/ft (0.5 lbs/ft)

*Note: Standard rail length is up to 3,65 m (12 ft). Adjustment in 22.5° increments lets the star rail adapt to many different mounting configurations. Contact FULLSHARP for advice on the right configuration for your project.

DSA quick connect fittings

The DSA Quick Connect fittings join DSD rail sections quickly without welding. Available in steel or aluminum with several inside diameters to suit a wide range of mounting configurations.

<strong>Đầu Nối Thẳng</strong><br /> DSA1136 / DSA1146<br /> DSAAL1136 / DSAAL1146<br /> Kết nối ngang & dọc — **Straight connector**
DSA1136 / DSA1146
DSAAL1136 / DSAAL1146
horizontal & vertical connectionStraight Connector

<strong>Đầu Nối Chữ T</strong><br /> DSA1137 / DSA1147<br /> DSAAL1137 / DSAAL1147<br /> Kết nối vuông góc 90° — **T-connector**
DSA1137 / DSA1147
DSAAL1137 / DSAAL1147
90° perpendicular connectionT-Connector

<strong>Đầu Nối Chữ L</strong><br /> DSAAL1138 / DSAAL1168<br /> Chỉ có sẵn bằng nhôm<br /> Kết nối góc 90° — **L-Connector**
DSAAL1138 / DSAAL1168
Available in aluminum only
90° corner connectionL-Connector

Typical applications

Workstations & fixtures

Building modular workstations on assembly lines.
Custom jig & fixture fabrication for each process step.
Part clamping frames for machining.
Assembly stations for electronics, automotive and precision engineering.

Production support

Support frames for balancers, pneumatic hoists and screwdrivers.
Routing compressed air lines and electrical cables in the shop.
Support frames for measuring and inspection (QC) equipment.
Tool suspension frames for operators.

Technical documents

Installation guides

FULL-SHARP AUTOMATIZED VN
Authorized distributor of Knight Global aluminum rail systems and lifting equipment in Vietnam
For advice on a DSD Quick Connect Star Rail configuration (DSD1108/DSD1109/DSD1110) for your project, please contact a FULLSHARP representative for a quotation and detailed design drawings.