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FullSharp installed a pneumatic crane running on a 5T overhead rail rated for 200 kg along a carton packing area, with a vacuum pad hanging from the trolley. Workers no longer hug bulky boxes that block their view, the pneumatic hoist lifts and lowers smoothly, and the operator just guides each box to its stacking spot with fewer dented corners.
Carton boxes are light but bulky, so hugging them blocks the operator's view and they slip easily. Working every shift at the line's pace, workers tire out and the rate of dented box corners climbs.
FullSharp installs a pneumatic crane riding on an overhead rail system along the packaging area, with a vacuum pad for carton boxes hanging from the trolley. The pneumatic trolley travels along the rail, and the pneumatic hoist lifts and lowers smoothly. The operator only holds the handle and guides the box to its stacking position.
A pneumatic crane on an overhead rail with a vacuum pad for carton boxes.
Equipment Installed
- Overhead rail system: mounted on the ceiling or a load-bearing frame, allowing horizontal travel.
- Pneumatic trolley: travels smoothly along the rail, no jolt while carrying a load.
- Vacuum pad: a suction plate built for carton boxes, spreading force evenly across the box surface.
- Valve and fail-safe mechanism: holds the load if air pressure drops and signals the operator.
Key Specifications
- Rail series5T, 200 kg
Benefits for Your Facility
Steadier stacking pace
Light-handed operation keeps up with the line's rhythm even near the end of the shift.
Fewer defective loads
The vacuum pad supports the box surface evenly, reducing dented corners and torn walls during handling.
Fewer accidents
No need to hug boxes that block the view, so operators move around more safely.
Actual Installation Photos
Click a photo to enlarge. Album of 15 photos taken on site.
Suitable Applications
- Warehouses and carton packaging lines
- Packaging and printing factories
- Food and consumer goods industries
- Non-stop loading areas
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Frequently asked questions
Why are carton boxes hard to carry by hand?
They are light but bulky, so hugging them blocks the view and they slip easily. Over a full shift at line pace, workers tire and more corners get dented.
How does a pneumatic crane on a rail help carton handling?
The trolley travels along the packing area on the rail and the pneumatic hoist lifts the box on a vacuum pad. The operator only holds the handle and guides the box to its stacking position.
Where is this setup used?
Warehouses and carton packing lines, packaging and printing factories, food and consumer goods plants and non-stop loading areas. FullSharp sizes the pad to the real boxes.
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Consultation for Your Facility
FullSharp surveys the floor plan, the hanging structure, and the box dimensions used at the plant. Our engineers select the rail length and the vacuum pad style to match the box surface. FullSharp then installs, sets up, and provides full warranty.