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FullSharp installed a 200 kg overhead aluminum rail over a precision assembly area with a pneumatic jib crane fitted with a force-sensing handle. The unit reads the operator's hand force to raise or lower the load, so parts are placed to the millimeter in one move instead of jerky button control and repeated adjusting.
At precision assembly stations, workers must hold a part steady while positioning it to the millimeter. If the lifting equipment only has up-and-down buttons, movements become jerky and placing a part takes several adjustments.
FullSharp installs an overhead aluminum rail covering the work area and hangs a pneumatic jib crane fitted with a force-sensing handle. The unit reads the operator's hand force to raise or lower the load, so it feels like carrying something almost weightless.
Overhead aluminum rail with a pneumatic jib crane and force-sensing handle in the assembly workshop.
Equipment Installed
- 200 kg aluminum rail: overhead aluminum rail, with the trolley gliding smoothly along the full line.
- Pneumatic jib crane: lifts and lowers with compressed air, responding instantly and holding the load when released.
- Force-sensing handle: a sensor that reads the operator's push force, raising and lowering without needing a button.
- Quick-connect tool head: fits a hook, gripper, or suction pad to match each station's part.
- Ceiling suspension system: threaded rods and brackets sized to the column spacing, spreading the load evenly across the structure.
Key Specifications
- Rail Line Load Capacity200 kg
- Rail MaterialAluminum rail
- ControlForce-Sensing Handle
Benefits for Your Facility
Highly Precise Placement
The load follows the exact hand force applied, so positioning takes just one try.
Fast to Learn
With no buttons to memorize, new workers can operate it from their first shift.
Covers the Whole Work Area
The aluminum rail line runs the length of the plant, shared across several adjoining stations.
Actual Installation Photos
Click a photo to enlarge. Album of 21 photos taken on site.
Suitable Applications
- Precision assembly lines
- Electronics and home appliance workshops
- Mechanical sub-assembly stations
- Product inspection and calibration areas
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Frequently asked questions
Why is button control poor for precision assembly?
Up and down buttons move the load in steps, so placement becomes jerky and needs several corrections. Force sensing follows the hand smoothly.
How does force-sensing lifting feel?
The load follows the exact hand force applied, so it feels like carrying something almost weightless while keeping full control.
Where is this type of system used?
Precision assembly lines, electronics and home appliance workshops and mechanical assembly where parts must land exactly on target.
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Installation Consulting for Your Facility
FullSharp surveys the ceiling height, line length, and part weight before finalizing the aluminum rail configuration. We calibrate the force-sensing handle to the actual load, then install it and train the operating team on site.