Aluminum Rail with Force-Sensing Pneumatic Crane

At precision assembly stations, workers must hold a part steady while positioning it to the millimeter. If the lifting equipment only has up-and-down buttons, movements become jerky and placing a part takes several adjustments.

FullSharp installs an overhead aluminum rail covering the work area and hangs a pneumatic jib crane fitted with a force-sensing handle. The unit reads the operator's hand force to raise or lower the load, so it feels like carrying something almost weightless.

Overhead Aluminum Rail with Force-Sensing Pneumatic Jib Crane

Overhead aluminum rail with a pneumatic jib crane and force-sensing handle in the assembly workshop.

Equipment Installed

200 kg aluminum rail: overhead aluminum profile, with the trolley gliding smoothly along the full line.
Pneumatic jib crane: lifts and lowers with compressed air, responding instantly and holding the load when released.
Force-sensing handle: a sensor that reads the operator's push force, raising and lowering without needing a button.
Quick-connect tool head: fits a hook, gripper, or suction pad to match each station's part.
Ceiling suspension system: threaded rods and brackets sized to the column spacing, spreading the load evenly across the structure.

Key Specifications

Rail Line Load Capacity200 kg
Rail MaterialExtruded Aluminum
ControlForce-Sensing Handle

Benefits for Your Facility

Highly Precise Placement

The load follows the exact hand force applied, so positioning takes just one try.

Fast to Learn

With no buttons to memorize, new workers can operate it from their first shift.

Covers the Whole Work Area

The aluminum rail line runs the length of the plant, shared across several adjoining stations.

Actual Installation Photos

Overhead Aluminum Rail with Force-Sensing Pneumatic Jib Crane - photo 1

Overhead Aluminum Rail with Force-Sensing Pneumatic Jib Crane - photo 2

Overhead Aluminum Rail with Force-Sensing Pneumatic Jib Crane - photo 3

Overhead Aluminum Rail with Force-Sensing Pneumatic Jib Crane - photo 4

Overhead Aluminum Rail with Force-Sensing Pneumatic Jib Crane - photo 5

Overhead Aluminum Rail with Force-Sensing Pneumatic Jib Crane - photo 6

Overhead Aluminum Rail with Force-Sensing Pneumatic Jib Crane - photo 7

Overhead Aluminum Rail with Force-Sensing Pneumatic Jib Crane - photo 8

Overhead Aluminum Rail with Force-Sensing Pneumatic Jib Crane - photo 9

Overhead Aluminum Rail with Force-Sensing Pneumatic Jib Crane - photo 10

Overhead Aluminum Rail with Force-Sensing Pneumatic Jib Crane - photo 11

Overhead Aluminum Rail with Force-Sensing Pneumatic Jib Crane - photo 12

Overhead Aluminum Rail with Force-Sensing Pneumatic Jib Crane - photo 13

Overhead Aluminum Rail with Force-Sensing Pneumatic Jib Crane - photo 14

Overhead Aluminum Rail with Force-Sensing Pneumatic Jib Crane - photo 15

Overhead Aluminum Rail with Force-Sensing Pneumatic Jib Crane - photo 16

Overhead Aluminum Rail with Force-Sensing Pneumatic Jib Crane - photo 17

Overhead Aluminum Rail with Force-Sensing Pneumatic Jib Crane - photo 18

Overhead Aluminum Rail with Force-Sensing Pneumatic Jib Crane - photo 19

Overhead Aluminum Rail with Force-Sensing Pneumatic Jib Crane - photo 20

Overhead Aluminum Rail with Force-Sensing Pneumatic Jib Crane - photo 21

Click a photo to enlarge. Album of 21 photos taken on site.

Suitable Applications

Precision assembly lines
Electronics and home appliance workshops
Mechanical sub-assembly stations
Product inspection and calibration areas

Installation Consulting for Your Facility

FullSharp surveys the ceiling height, line length, and part weight before finalizing the aluminum rail configuration. We calibrate the force-sensing handle to the actual load, then install it and train the operating team on site.