FullSharp built a freestanding aluminum rail frame inside an assembly area and hung a 200 kg pneumatic jib crane from it, for a plant owner who did not want to drill the roof or alter the building. The light aluminum rail lets the trolley glide, so a single push moves the load, replacing slow and imprecise work with carts.

An assembly area needs lifting equipment that runs within a set range, but the plant owner does not want to drill into the roof or alter the building structure. Using a cart instead makes the work slow and imprecise.

FullSharp builds a freestanding aluminum rail frame within the work area and hangs a 200 kg pneumatic jib crane from it. The lightweight aluminum rail lets the trolley glide smoothly, so a single push from the operator moves the load along with it.

Aluminum Rail Frame for 200 kg Pneumatic Jib Crane

Aluminum rail frame with a 200 kg pneumatic jib crane installed in the assembly area.

Equipment Installed

  • Freestanding frame: columns and beams bolted to the floor, supporting the entire rail line without touching the roof.
  • 200 kg aluminum rail: aluminum rail with low friction, so the trolley glides very smoothly.
  • Pneumatic jib crane: raises and lowers loads with compressed air, holding the load suspended when the operator lets go.
  • Trolley and suspension set: runs inside the aluminum rail, pulling the load lengthwise and crosswise within the frame's range.

Key Specifications

  • Load Capacity200 kg
  • Rail MaterialAluminum rail
  • Support StructureFreestanding Frame

Benefits for Your Facility

No Building Modifications

The frame stands on the floor, so there is no need to drill into the roof structure.

Near-Effortless Gliding

The aluminum rail with the pneumatic jib crane keeps handling light throughout the shift.

Relocatable When Needed

The frame breaks down into sections, so you can rearrange the line and keep using it.

Actual Installation Photos

Aluminum Rail Frame for 200 kg Pneumatic Jib Crane - photo 1 Aluminum Rail Frame for 200 kg Pneumatic Jib Crane - photo 2 Aluminum Rail Frame for 200 kg Pneumatic Jib Crane - photo 3 Aluminum Rail Frame for 200 kg Pneumatic Jib Crane - photo 4

Click a photo to enlarge. Album of 4 photos taken on site.

Suitable Applications

  • Component assembly lines
  • Packaging and product labeling areas
  • Material feed stations for machining equipment
  • Electronics and home appliance workshops

Frequently asked questions

Can a jib crane be installed without touching the roof?

Yes, by hanging it from a freestanding frame. The columns stand on the floor inside the work area, so the roof and building structure are left as they are.

What does an aluminum rail add to a pneumatic jib crane?

The trolley glides easily on the light aluminum rail, so the whole jib moves along the frame with one push and covers more of the assembly area.

Where is this setup used?

Component assembly lines, packaging and labeling areas, material feed stations for machines and electronics and home appliance plants. FullSharp sizes the frame to the real load and area.

Installation Consulting for Your Facility

FullSharp measures the work area range, clearance height, and load weight before designing the aluminum rail frame. We install the pneumatic jib crane to match the exact stroke needed, then run trial tests with your production team.