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Where the ceiling is too weak or too high to hang a rail, FullSharp erects a freestanding aluminum rail frame bolted to the floor, carrying a pneumatic lift and a gripper shaped to the plant's goods. Nothing touches the roof structure, the 200 kg aluminum rail lets one person push loads with almost no effort, and the frame can be moved later.
Many plants have a ceiling that's too weak or too high to mount a rail directly. Goods still need to be lifted on and off repeatedly at a fixed station, and doing it by hand is slow and prone to collisions.
FullSharp erects a freestanding aluminum rail frame standing independently on the floor, suspending a pneumatic jib crane and gripper tool underneath. The frame requires no drilling into the ceiling, and the light aluminum rail lets the trolley glide smoothly with a single person's push.
Freestanding aluminum rail frame erected in the plant, suspending a pneumatic jib crane and gripper tool.
Equipment Installed
- Standing steel frame: two support legs bolted to the floor, carrying the entire load without touching the ceiling structure.
- 200 kg aluminum rail: lightweight formed aluminum rail, with plastic-wheel trolleys running inside for a very smooth push.
- Pneumatic jib crane: controlled by an air valve, lifting and lowering by hand force and stopping at any height.
- Gripper tool: a clamp head shaped to the plant's goods, holding firmly and releasing quickly.
Key Specifications
- Aluminum Rail Load200 kg
- Operation TypePneumatic
Benefits for Your Plant
No Impact on Ceiling Structure
The freestanding frame lets rented plants or those with weak ceilings still install the system.
Effortless Handling
Low-friction aluminum rail means pushing goods takes almost no effort.
Can Be Relocated When Needed
Unbolt the legs and move the whole unit to a different production spot.
Actual Installation Photos
Click a photo to enlarge. Album of 21 photos taken on site.
Suitable Applications
- Assembly and inspection stations
- End-of-line packing areas
- Small machine shops with weak ceilings
- Rented plant space
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Frequently asked questions
Can I install an overhead rail if my ceiling cannot take the load?
Yes. A freestanding frame stands on its own legs bolted to the floor and carries the whole load without touching the ceiling. It suits rented buildings and plants with weak roofs.
Why use aluminum rail instead of steel?
Formed aluminum rail is light and low-friction, and trolleys with plastic wheels run inside it very smoothly, so pushing a load takes almost no effort. The rail here is rated 200 kg.
Can the frame be moved to another area?
Yes. Unbolt the legs and the whole unit can be moved to a different production spot. FullSharp shapes the gripper head to the goods being handled.
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Get a Custom Plan for Your Plant
FullSharp measures the workstation floor space, checks the clear height and required reach, then recalculates the frame dimensions. Tell us the type of goods you need to grip, and we'll design a matching tool and install the complete set.