Heavy Load Moving on a 500 kg Ceiling Rail Hoist

FullSharp installed a ceiling-mounted rail along a production line with a 500 kg electric hoist, so loads up to half a tonne move from stage to stage overhead. The floor never has to be cleared for a forklift, and the trolley can be electric or push type depending on the production pace.

Several stages on the line need to lift loads up to half a tonne, but the floor is already packed with machines and forklifts can't fit in between. Every load move forces the line to stop just to clear a path.

FullSharp installs a ceiling-mounted rail running the length of the production line, carrying a 500 kg electric hoist. Loads are lifted and pulled along the rail from one stage to the next, so the floor never has to make room for equipment.

Ceiling-Mounted Rail with a 500 kg Electric Hoist

Ceiling-mounted rail with a 500 kg electric hoist running along the production line.

Equipment installed

500 kg rail: a beam rated for half a tonne, suspended from the roof structure with threaded rods sized to the span.
500 kg electric hoist: two lifting speeds, a load-holding brake and travel limit switches.
Rail-mounted trolley: travels along the rail, available in electric or push-type drive depending on the production pace.
In-line power feed system: a flat cable hanging from a sliding carrier, tidy and safe for workers below.

Key specifications

Load capacity500 kg
Mounting typeCeiling-mounted
Lifting equipmentElectric hoist

Benefits for the plant

Keeps the floor clear

The whole system sits overhead, leaving aisles and machine positions untouched.

Links production stages

Loads travel along the rail from one station to the next without waiting for a forklift.

Handles heavy loads

500 kg capacity covers most parts and molds found on the shop floor.

Real installation photos

Ceiling-Mounted Rail with a 500 kg Electric Hoist - photo 1

Ceiling-Mounted Rail with a 500 kg Electric Hoist - photo 2

Ceiling-Mounted Rail with a 500 kg Electric Hoist - photo 3

Ceiling-Mounted Rail with a 500 kg Electric Hoist - photo 4

Ceiling-Mounted Rail with a 500 kg Electric Hoist - photo 5

Ceiling-Mounted Rail with a 500 kg Electric Hoist - photo 6

Ceiling-Mounted Rail with a 500 kg Electric Hoist - photo 7

Ceiling-Mounted Rail with a 500 kg Electric Hoist - photo 8

Ceiling-Mounted Rail with a 500 kg Electric Hoist - photo 9

Ceiling-Mounted Rail with a 500 kg Electric Hoist - photo 10

Ceiling-Mounted Rail with a 500 kg Electric Hoist - photo 11

Ceiling-Mounted Rail with a 500 kg Electric Hoist - photo 12

Ceiling-Mounted Rail with a 500 kg Electric Hoist - photo 13

Ceiling-Mounted Rail with a 500 kg Electric Hoist - photo 14

Click a photo to enlarge. Album of 14 photos taken on site.

Suitable applications

Mechanical assembly lines
Storage areas for heavy materials and semi-finished goods
Mold changeover and part replacement areas
Steel structure fabrication shops

Frequently asked questions

What does a 500 kg hoist rail cover?

A 500 kg capacity covers most parts and molds found on a shop floor. Loads travel from one station to the next without waiting for a forklift.

What features does the hoist have?

The 500 kg electric hoist has two lifting speeds, a load-holding brake and travel limit switches. The rail hangs from the roof on rods sized to the span.

Should the trolley be electric or push type?

It depends on load weight, distance and pace. FullSharp offers both and recommends one after seeing the line. A push trolley suits slower, shorter moves, while an electric trolley suits longer runs.

Similar projects

Get a consultation for your plant

FullSharp checks the roof structure and span before finalizing the rail's cross-section and number of mounting points for a 500 kg load. We install the system, load-test it to standard, then hand it over with documentation and a maintenance schedule.

Ceiling-Mounted Rail with 500 kg Two-Speed Electric Hoist Linking Production Stages