The 500 kg steel rails are made from high-quality alloy steel for outstanding strength, corrosion resistance and service life. Thanks to their modular design, users can easily install, extend or reconfigure the system without complex on-site fabrication. The 500 kg steel rail system suits a wide range of applications, from automated production lines and warehouses to electronics and automotive component assembly areas… A wide choice of rails and accessories allows flexible design of hoist suspension systems, manipulators, handling equipment or automation to match actual requirements.

Specifications

Specification
MaterialAlloy steel
Rated load500 kg
Runway rail lengthUnlimited
Bridge rail length8 m
LengthWeight
1000mm19 kg
2000mm39 kg
3000mm58 kg
4000mm78 kg
5000mm97 kg
6000mm117 kg
7000mm137 kg
8000mm156 kg

Rail Joints and Trolley

Precision Rail Coupling

Precision Rail Joints

Chamfered rail ends allow fast, accurate assembly with no further adjustment. No tools or measuring are required. The smart joint design makes installation easy even in confined spaces. Precise alignment between rail sections lets the trolley run smoothly, with low effort and no noise. Rails can be installed from either end without turning the profile. The optimized design saves installation time.

The Combination of Trolley and Rail

Trolley and Rail Combination

The trolleys are built for durability and smooth operation. They run quietly with very low rolling resistance and move easily. In addition, every rail is fitted with rubber buffers at both ends to absorb impact.

500 kg Steel Rail Components

Compatible Support Structures

Freestanding frame structure
Freestanding frame
Single-leg frame structure
Single-side leg frame
Ceiling-mounted structure
Ceiling-mounted structure
Rotating crane
Jib crane

Completed Projects (click to view details)

Wood panel loading onto a cutting machine with a jib crane and a 360 degree rotating vacuum lifter

A panel cutting shop needed to load 100–400 kg wood and cement boards onto the cutting table. FullSharp installed a jib crane with an electric hoist and a vacuum lifter that rotates and tilts 360 degrees, so one operator can do the job.
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Lifting metal sheets onto a CNC cutter with a battery-powered vacuum lifter

FullSharp installed a 500 kg jib crane with an electric hoist and a multi-pad battery-powered vacuum lifter, so one operator can lift metal sheets in the workshop and load them onto a CNC cutting machine quickly and safely, without scratching the sheets.
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500kg Rail Jib Crane with Pneumatic Vacuum Lifter from Steel Sheet Rack to Cutter

A 500kg rail jib crane with a COMEUP electric hoist and a 400kg pneumatic vacuum lifter moves 3000 x 1500 mm steel sheets from a sheet rack to a laser cutter.
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500kg Rail Jib Crane with 500kg Electric Vacuum Lifter for Steel Sheets

A 500kg rail jib crane with a COMEUP electric hoist and a 500kg electric (vacuum pump) lifter loads 3000 x 1500 mm steel sheets onto a CNC cutting machine quickly and safely.
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Mobile Support Frame with Overhead Rail and 500kg Electric Hoist

Mobile steel support frame with overhead rail and 500kg electric hoist for spacious factories. The frame stands freely on the floor with no drilling required, and can be relocated to another area when needed. See real installation photos.
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500kg KBK Rail with Servo Hoist for CNC Workpiece and Mold Lifting

A ceiling-mounted KBK rail beam system rated for a 500 kg working load, carrying a servo electric hoist that lifts and lowers steplessly and stops at the exact height needed. The installation photo album shows a rail line running along a row of CNC lathes and milling machines.
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500kg Freestanding Rail Frame with Hoist

Freestanding steel frame carrying a 500kg-rated rail for mounting a hoist. It does not rely on the ceiling or wall structure, so it installs quickly and can be dismantled and relocated when the plant layout changes.
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500kg Jib Crane with Electric Hoist and Core Shaft Tool for Upending Rolls

A 500 kg jib crane fitted with an electric hoist and a core shaft tool to upend rolls from horizontal to vertical. The tool inserts directly into the core, holding the roll firmly throughout lifting and turning.
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500 kg Jib Crane with Outdoor Rail Installation

A 500 kg rated rail jib crane installed outdoors, with structure and paint selected for exposure to rain and sun. Used for loading and unloading at yards and warehouse doors. Includes real photos from the site.
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500 kg Ceiling-Mounted Rail for Sheet Lifting and Vacuum Handling

A 500 kg ceiling-mounted rail forms a fixed lifting line for vacuum sheet handling, with loads running straight along the rail while the factory floor stays clear. Installation photo album showing multiple angles on site.
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Mobile Frame with 1000 kg Rail and Black Bear Electric Hoist

A mobile frame carrying a 1000 kg rated rail, fitted with a Taiwanese Black Bear electric hoist. It stands freely on the floor and can be relocated when needed. Includes a real installation photo album at the plant.
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500 kg Jib Crane with Vacuum Lifting Pad for Steel Sheets on Laser CNC Machines

A 500 kg jib crane fitted with a vacuum lifting pad, built to lift steel sheets onto laser CNC cutting machine tables. No bent edges, no scratches, and a single operator handles the whole job. Includes an installation photo album at the cutting shop.
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