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FullSharp installed a ceiling-mounted 5T rail rated 200 kg along a packing line, with an Anver vacuum tube lifter hanging from a trolley. Workers press the head onto the carton, switch on the vacuum and push it gently to the stacking spot, so one person handles bulky cartons all shift while the floor stays clear.
Packing workshops carry cartons by hand all shift — bulky but not heavy. Manual carrying tires shoulders over time, cartons get crushed, and output depends entirely on worker stamina. The floor also has no room left for trolleys or standing equipment.
FullSharp installs a 5T rail (200 kg rated load) along the work line, hanging an Anver vacuum tube lifter below it. Workers press the vacuum head onto the carton, activate the vacuum, and push the trolley gently along the rail to the stacking spot. The whole system sits overhead, keeping the shop floor clear.
A ceiling-mounted 5T rail with an Anver vacuum tube lifter installed in a carton packing area.
Equipment Installed
- 5T steel rail: hung from the ceiling with threaded rods and clamps, rated for 200 kg, running straight along the packing table.
- Trolley on the rail: wheels ride inside the rail track, requiring light push force so one person can pull the load the full length.
- Anver vacuum tube lifter: a flexible tube lifted and lowered by handle, with a vacuum pad chosen to match the carton surface.
- Vacuum pump and hose: placed outside the work zone, supplying continuous vacuum to the head.
- End stops on the rail: keep the trolley from running past the track, ensuring safety during fast operation.
Key Specifications
- Rail type5T steel rail
- Rated load200 kg
- Lifting equipmentAnver vacuum tube lifter
- Mounting typeCeiling-mounted
- Installation photos30 photos
Benefits for Your Facility
One-person operation
The vacuum tube carries the full carton weight — the operator only guides direction.
Cartons stay intact
Even suction means no crushed corners and no torn printing.
Floor stays clear
The whole system sits overhead, leaving aisles and stacking areas free.
Actual Installation Photos
Click a photo to enlarge. Album of 30 photos taken on site.
Suitable Applications
- Carton packing at the end of a production line
- Stacking cartons onto pallets in a warehouse
- Moving cartons between work tables
- Packaging and food plants that box products
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Frequently asked questions
Where is the vacuum pump placed?
The pump sits outside the work zone and supplies continuous vacuum to the head through a hose, keeping noise and bulk away from the operator.
Will a vacuum lifter crush cartons?
Even suction across a pad chosen for the carton surface means no crushed corners and no torn printing. The tube carries the full weight while the operator only guides.
Is the trolley safe during fast operation?
End stops at both ends of the rail keep the trolley from running past the track. The trolley rides inside the rail and needs only a light push.
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Consultation for Your Facility
FullSharp surveys ceiling height, roof truss structure, and the travel path before finalizing the rail length. Our technicians measure carton size and weight to select the right vacuum pad, then install and provide on-site operating instructions.