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FullSharp · since 1991

FullSharp hung the whole lifting system from the ceiling: a rail fixed to the roof trusses carries a 200 kg pneumatic crane that runs the full length of the rail. The floor stays exactly as it was, with no columns or foundation work, and the operator moves loads by pulling the handle while compressed air carries the weight.

Many factories want lifting equipment but their floor is already packed with machines and cart lanes. A standing crane column takes up space and requires foundation work that stops production. And when the load is only a few hundred kilograms, a double-girder crane is overkill.

FullSharp chose to hang the whole system from the ceiling: the rail is fixed to the roof structure, and a 200 kg pneumatic crane runs along it. The floor stays exactly as it was — the operator simply pulls the handle and the load follows along the entire length of the rail.

Ceiling-Mounted 200 kg Pneumatic Crane, Completely Clear Factory Floor

A 200 kg pneumatic crane on a rail fixed to the factory's roof structure.

Equipment Installed

  • Ceiling-mounted rail: fixed to the roof trusses with threaded rods and hanger brackets, running the full length of the production area.
  • 200 kg pneumatic crane: an articulating, pneumatically driven arm assembly that balances the load so the operator only needs a light push to move it.
  • Trolley: wheels rolling inside the rail, running smoothly and quietly, moved by a single push.
  • Pressure regulator and shut-off valve: keeps pressure steady and locks the load in place when air is cut off.

Key Specifications

  • Load capacity200 kg

Benefits for the Factory

Nothing in the way on the floor

No columns, no foundation, so cart lanes and machine layout stay exactly as before.

Fast installation

Mostly just hanging the rail from the roof, with minimal construction so the plant barely has to stop.

Eases the workload

Compressed air carries the heavy part, and workers only guide direction, so a full shift is less tiring.

Actual Installation Photos

Ceiling-Mounted 200 kg Pneumatic Crane, Completely Clear Factory Floor - photo 1 Ceiling-Mounted 200 kg Pneumatic Crane, Completely Clear Factory Floor - photo 2 Ceiling-Mounted 200 kg Pneumatic Crane, Completely Clear Factory Floor - photo 3 Ceiling-Mounted 200 kg Pneumatic Crane, Completely Clear Factory Floor - photo 4 Ceiling-Mounted 200 kg Pneumatic Crane, Completely Clear Factory Floor - photo 5 Ceiling-Mounted 200 kg Pneumatic Crane, Completely Clear Factory Floor - photo 6 Ceiling-Mounted 200 kg Pneumatic Crane, Completely Clear Factory Floor - photo 7 Ceiling-Mounted 200 kg Pneumatic Crane, Completely Clear Factory Floor - photo 8

Click a photo to enlarge. Gallery of 8 photos taken on site.

Suitable Applications

  • Machining and metalworking shops with moderate loads
  • Assembly lines that need to move goods along a route
  • Warehouses with a strong ceiling and limited floor space
  • Packaging and finished-goods staging areas

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Frequently asked questions

Can a crane be installed without columns on the floor?

Yes, if the roof structure can take the load. The rail is fixed to the trusses, so cart lanes and machine layout are not touched. FullSharp checks the structure before installation.

When is a pneumatic crane better than a double-girder crane?

For loads of a few hundred kilograms a double-girder crane is more than the job needs. A 200 kg pneumatic crane on a light rail lifts smoothly and installs with little downtime.

How long does it take to install a ceiling-mounted rail?

Most of the work is hanging the rail from the roof, so construction is minimal and the plant barely has to stop. Exact time depends on rail length and site access.

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Installation Consulting for Your Factory

FullSharp inspects the roof structure, the truss spacing, and the clear height before finalizing the mounting plan. We calculate the load at each hanging point, then propose a rail route that fits your existing traffic lanes. Contact FullSharp to schedule a survey.

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