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FullSharp · since 1991

FullSharp installs an automatic manipulator with a built-in scale that shows the weight the moment a product is lifted, for packing lines and any stage where items are checked by weight before moving on. A joint lock sensor holds the arm still when needed, so operators skip the trip to a separate scale and the risk of misreading a number.

Many plants need to weigh a product before moving it to the next stage. Workers lift the item onto a scale, record the reading, then lift it back onto the conveyor, and each repetition adds fatigue and a chance of a misread number. When the manipulator arm swings freely, holding it steady long enough to read the display also costs time.

FullSharp installs an automatic manipulator with a built-in scale, so the weight appears the moment the item is lifted, removing a whole step. The device also has a joint lock sensor: when the operator needs to hold position, the joint locks automatically so the item does not sway.

Automatic Manipulator with Weight Scale and Joint Lock Sensor

An automatic manipulator with a built-in weight scale and joint lock sensor, installed on a production floor.

Equipment Installed

  • Integrated weighing assembly: a load sensor on the lifting path displays the weight the instant the item is lifted, removing the need for a separate weighing step.
  • Joint lock sensor: reads the operator's motion to lock or release the joint, holding the item still when needed.
  • Articulating arm: extends and folds to fit the work area without needing extra floor space.
  • Handle and display panel: control buttons and a digital readout placed within the operator's line of sight.

Benefits for the Plant

One fewer step

Weighing happens right on the manipulator, so items no longer need a separate trip to a scale.

Holds the item steady

The joint locks automatically when needed, so the item does not sway during precision assembly.

Less physical strain

The operator only guides the direction, while the device carries the weight.

Actual Installation Photos

Automatic Manipulator with Weight Scale and Joint Lock Sensor - photo 1 Automatic Manipulator with Weight Scale and Joint Lock Sensor - photo 2 Automatic Manipulator with Weight Scale and Joint Lock Sensor - photo 3 Automatic Manipulator with Weight Scale and Joint Lock Sensor - photo 4 Automatic Manipulator with Weight Scale and Joint Lock Sensor - photo 5 Automatic Manipulator with Weight Scale and Joint Lock Sensor - photo 6

Click a photo to enlarge. A 6-photo gallery from the actual site.

Suitable Applications

  • Packaging lines that check batch weight
  • Machine shops lifting heavy parts into position
  • Chemical and food plants dosing by batch
  • Heavy component sub-assembly stations

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Frequently asked questions

Can a manipulator weigh the load while lifting it?

Yes. A load sensor sits on the lifting path and the weight appears on a digital readout as soon as the item leaves the surface, so there is no separate weighing step and fewer chances to record the wrong figure.

What does the joint lock sensor on a manipulator do?

It reads the operator's motion and locks or releases the arm joint. When the operator needs to hold a position, the joint locks automatically and the item stops swaying, which makes reading the display and placing the part easier.

Does a weighing manipulator need a lot of floor space?

No. The articulating arm extends and folds to fit the work area, and the handle and display sit within the operator's line of sight. FullSharp surveys the station and the real product before choosing the arm reach and capacity.

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Consulting for Your Plant

FullSharp surveys the weight range, operating frequency, and space around the work area. Our engineers select the scale configuration, gripper type, and arm reach for the job, then install, test, and run the equipment with your operators.

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