FullSharp installs an overhead aluminum rail with a pneumatic jib crane and a hook tool built for goods that have handles and lifting lugs, in a plant whose roof takes only light loads. The operator hooks on and lifts with no cable tying, and the trolley runs smoothly along the line while air power removes any spark risk.

A plant needs a lifting line running along the production flow, but the roof can only bear a light load. The goods also have handles and lifting lugs, so tying cables each time takes too long. Workers lifting by hand nonstop through a shift get tired, and the pace keeps slowing down.

FullSharp installs an overhead aluminum rail and suspends a pneumatic jib crane along with a dedicated hook tool. The aluminum rail is light, so the load on the roof is small, and the trolley runs smoothly along the line. The hook tool fits the goods' lifting points exactly, hook on and lift, eliminating the tying step.

Aluminum Rail Suspending a Pneumatic Jib Crane and Hook Tool

Overhead aluminum rail suspending a pneumatic jib crane with a hook tool for material handling in the plant.

Equipment Installed

  • Formed aluminum rail: lightweight, corrosion-resistant profile, fixed to the ceiling with hanger rods at calculated intervals.
  • Pneumatic jib crane: air-powered lifting with fast response to the control lever, and no risk of electrical sparks.
  • Dedicated hook tool: built to match the goods' lifting points, hook on and lift, no tying needed each time.
  • Rail trolley: runs inside the profile, moved the full length of the line with a light push.
  • Safety air valve assembly: holds the load when the lever is released, reducing drops from air pressure fluctuation.

Key Specifications

  • Aluminum Rail System Load200 kg

Benefits for Your Plant

Light Load on the Roof

Aluminum rail is lighter than steel beams, so the existing roof structure usually needs no reinforcement.

Fast Hooking, No More Tying

The hook tool fits the lifting points exactly, so each lift takes only seconds.

Smooth Operation

Pneumatic power gives smooth speed, with no jerking when lifting starts or when lowering.

Actual Installation Photos

Aluminum Rail Suspending a Pneumatic Jib Crane and Hook Tool - photo 1 Aluminum Rail Suspending a Pneumatic Jib Crane and Hook Tool - photo 2 Aluminum Rail Suspending a Pneumatic Jib Crane and Hook Tool - photo 3 Aluminum Rail Suspending a Pneumatic Jib Crane and Hook Tool - photo 4 Aluminum Rail Suspending a Pneumatic Jib Crane and Hook Tool - photo 5 Aluminum Rail Suspending a Pneumatic Jib Crane and Hook Tool - photo 6 Aluminum Rail Suspending a Pneumatic Jib Crane and Hook Tool - photo 7 Aluminum Rail Suspending a Pneumatic Jib Crane and Hook Tool - photo 8 Aluminum Rail Suspending a Pneumatic Jib Crane and Hook Tool - photo 9 Aluminum Rail Suspending a Pneumatic Jib Crane and Hook Tool - photo 10 Aluminum Rail Suspending a Pneumatic Jib Crane and Hook Tool - photo 11

Click a photo to enlarge. Album of 11 photos taken on site.

Suitable Applications

  • Plants loading and unloading along a production line
  • Industrial assembly and packaging lines
  • Warehouses and indoor loading areas
  • Areas requiring spark-free lifting

Frequently asked questions

Why use a dedicated hook tool instead of slings?

Tying cables for each lift takes time. A hook made to match the goods' lifting points hooks on and lifts at once, which keeps the pace steady through a shift.

Can an overhead rail be used if the roof is weak?

An aluminum rail is light and corrosion resistant, so it adds little load to the roof. Hanger rods are spaced at calculated intervals, and FullSharp checks the structure first.

Is a pneumatic jib safe in dusty or solvent areas?

Air-powered lifting has no electrical sparks and responds quickly to the control lever, which suits many production areas.

Get a Custom Plan for Your Plant

FullSharp measures the lifting load, ceiling height and purlin type to select the aluminum rail and hanger rod spacing. Our engineers examine the product's lifting points to build a matching hook tool. Contact FullSharp for a site survey and proposal.