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Rubber bale bags are heavy, with a slick, sticky surface that makes them hard for workers to grip securely. Each shift requires moving hundreds of bags from pallets into the machine, so the back and shoulders take constant strain. If a bag slips from someone's arms, it drops straight onto their feet, and the risk of injury is always present.
FullSharp installed an aluminum rail jib crane carrying an Anver vacuum lifter. The lightweight aluminum rail lets the trolley roll smoothly, so a light push moves the whole assembly. The suction head grips the bag surface and lifts it, and the operator only guides the direction instead of carrying the load.
Aluminum rail jib crane with Anver vacuum lifter, lifting a rubber bale bag inside the plant.
Equipment Installed
- Aluminum profile rail: lighter than a steel beam of the same span, so the trolley needs very little push force and the operation is far less tiring.
- Rotating arm: sweeps the working area between the pallet and the feed point, bringing the bag exactly where it needs to go.
- Anver vacuum lifter: a vacuum tube lifter that generates strong, stable suction, with lifting and lowering controlled by a single lever on the handle.
- Suction head for soft bags: the pad is designed for woven bag surfaces, gripping firmly even when the bag is not perfectly flat.
- Structural mounting kit: fixed to the ceiling or a freestanding frame, spreading the load evenly and keeping the rail at the correct height.
Benefits for Your Facility
No More Carrying Bags by Hand
The load rests on the vacuum lifter, so workers no longer have to hug bags against their bodies while moving them.
Light Push with Aluminum Rail
The aluminum rail gives low rolling resistance, letting one person push the full span without exerting much effort.
Fewer Drops
Bags are held by vacuum instead of by hand, so they no longer slip loose along the way.
Actual Installation Photos
Click a photo to enlarge. Album of 26 photos taken on site.
Suitable Applications
- Rubber processing and preparation plants
- Feeding bale bags into calendering or mixing machines
- Material warehouses loading and unloading bags onto pallets
- Workshops handling heavy woven bags
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Installation Consultation for Your Facility
FullSharp weighs a real bag and checks its surface to choose the right tube diameter and the suction head that grips best. Our engineers measure the rotation radius between the pallet and the machine and inspect the overhead mounting structure. Contact FullSharp to schedule a site survey at your plant.