5T Rail with Gripper and Vacuum for Cartons

A carton warehouse has to load and unload boxes constantly with every truck run. Hugging boxes by hand crushes the corners, and boxes stacked above head height are hard to reach. With floor space nearly full of stock, there's little room to add equipment standing on the ground.

FullSharp installs a 5T rail overhead along the loading route, rated at 200 kg. A gripper tool and a vacuum lifter for flat box surfaces hang beneath it. The box is clamped or held by suction, then slides along the rail to the exact stacking spot.

5T Rail Suspending a Gripper Tool and Vacuum Lifter for Carton Boxes

5T rail suspending a gripper tool and vacuum lifting pad for carton box handling in the warehouse.

Equipment Installed

5T steel rail: FullSharp's rail profile, rated at 200 kg, suspended along the loading route.
Rail trolley: runs smoothly with low friction, keeping the suspension point on track during fast handling.
Box gripper tool: two clamping arms hug the box sides, suited to boxes without a good flat surface for suction.
Vacuum lifter: grips the flat surface of the carton box, lifting gently and releasing quickly when set down.
Multi-purpose suspension point: swap between the gripper tool and the vacuum pad depending on the box type being handled.

Key Specifications

Rail Model5T Steel Rail
Rated Load200 kg
End EffectorGripper tool and vacuum lifter

Benefits for Your Plant

Boxes Keep Their Shape

Both clamping and suction spread the load evenly, so boxes rarely get crushed corners.

Faster Loading

One grip lifts the box, no need to hug and turn it with both hands.

No Loss of Floor Space

The equipment hangs overhead, so the floor is still free for stacking as before.

Actual Installation Photos

5T Rail Suspending a Gripper Tool and Vacuum Lifter for Carton Boxes - photo 1

5T Rail Suspending a Gripper Tool and Vacuum Lifter for Carton Boxes - photo 2

5T Rail Suspending a Gripper Tool and Vacuum Lifter for Carton Boxes - photo 3

5T Rail Suspending a Gripper Tool and Vacuum Lifter for Carton Boxes - photo 4

5T Rail Suspending a Gripper Tool and Vacuum Lifter for Carton Boxes - photo 5

5T Rail Suspending a Gripper Tool and Vacuum Lifter for Carton Boxes - photo 6

5T Rail Suspending a Gripper Tool and Vacuum Lifter for Carton Boxes - photo 7

5T Rail Suspending a Gripper Tool and Vacuum Lifter for Carton Boxes - photo 8

5T Rail Suspending a Gripper Tool and Vacuum Lifter for Carton Boxes - photo 9

5T Rail Suspending a Gripper Tool and Vacuum Lifter for Carton Boxes - photo 10

5T Rail Suspending a Gripper Tool and Vacuum Lifter for Carton Boxes - photo 11

Click a photo to enlarge. Album of 11 photos taken on site.

Suitable Applications

Finished-goods warehouses packing carton boxes
Loading and unloading areas for truck shipments
End-of-line packaging stations
Order fulfillment and sorting centers
Warehouses with limited floor space

Get a Custom Plan for Your Plant

FullSharp surveys the loading route, mounting height and roof structure to finalize how the rail is fixed. Our engineers measure box dimensions, weigh the actual load and check whether the carton surface can hold suction to decide between the gripper tool and the vacuum pad. We then hand over the installation plan along with an operating guide.