FullSharp installed a ceiling-mounted 200 kg steel rail with an electric hoist and a pot-tipping tool at a mixing area where two or three people used to carry and tip pots into a tank. The pot is clamped, lifted and tipped gradually, while the operator stands well back and controls everything from a pendant.
Pouring material by hand is both heavy and dangerous: two workers carry the pot up to the tank opening while a third holds it steady, tipping it little by little. One slip of the hands and the material spills out, risking burns or chemical exposure for anyone standing nearby.
FullSharp installed a 200 kg steel rail on the ceiling, carrying an electric hoist and a pot-tipping tool. The pot is clamped firmly, lifted, and tipped gradually through a rotating mechanism, while the operator stands at a distance and controls it with a pendant.
The ceiling-mounted 200 kg steel rail with electric hoist and pot-tipping tool at the mixing area.
The operator stands well away from the tank opening, with no need to hold the pot by hand.
Gradual tilting that stops at the desired angle means far less spillage.
A single person now does a job that used to take two or three.
A pot-tipping tool clamps around the rim and rotates the pot gradually, stopping at whatever angle is needed. Controlled tilting means far less spillage than tipping by hand.
Away from the tank opening. Lift, lower and tilt buttons are grouped on one pendant, so the operator stays outside the pouring zone.
A single person now does a job that used to take two or three. The hoist brake holds the pot firmly at the pouring height.
FullSharp measures the pot's diameter and full weight, along with the height of the tank opening you need to pour into. We build a clamping tool to fit your pot's rim, install the rail line to match your layout, and test it before handing over.