Pick-and-Place in Workshops, Manipulator on ABUS Rail

FullSharp installs a manipulator suspended on an ABUS rail for workshops where loads of a few dozen kilograms must be rotated and aligned into machines over and over. The operator pushes up or pulls down on the handle and the load follows, feeling almost weightless, while the rail guides the unit along the work area.

Some tasks are beyond what an ordinary hoist can do: loads must rotate, align precisely into a machine, only a few dozen kilograms each time but repeated continuously. Manual handling tires workers quickly, while a hoist is slow because it moves step by step at the push of a button.

FullSharp installs a manipulator suspended on an ABUS rail. The operator holds the control handle, pushes up or pulls down and the load follows, making it feel almost weightless. The ABUS rail guides the manipulator along the work area.

Manipulator on ABUS Rail for Workshops

A manipulator on an ABUS rail lifting a load in the production area.

Equipment Included

ABUS rail: imported rail, smooth-running trolley, guiding the manipulator along the work area.
Manipulator: balances the load so the operator lifts and lowers with very light hand force.
Control handle: lift, lower, grip, and release right on the handle, without taking eyes off the load.
Interchangeable end tools: hook, gripper, or roll cradle depending on each workshop's goods.

Benefits for Your Facility

Feels weightless

The assist mechanism carries the weight, the operator only pushes lightly to move it into position.

Precise alignment

Direct hand control makes it easy to align edges and holes when fitting into a machine.

Handles the whole shift

Repeated motion costs little effort, keeping output steady and lowering injury risk.

Real Installation Photos

Manipulator on ABUS Rail for Workshops - photo 1

Manipulator on ABUS Rail for Workshops - photo 2

Manipulator on ABUS Rail for Workshops - photo 3

Manipulator on ABUS Rail for Workshops - photo 4

Manipulator on ABUS Rail for Workshops - photo 5

Manipulator on ABUS Rail for Workshops - photo 6

Manipulator on ABUS Rail for Workshops - photo 7

Manipulator on ABUS Rail for Workshops - photo 8

Manipulator on ABUS Rail for Workshops - photo 9

Manipulator on ABUS Rail for Workshops - photo 10

Manipulator on ABUS Rail for Workshops - photo 11

Manipulator on ABUS Rail for Workshops - photo 12

Click a photo to enlarge. Album of 12 photos taken on site.

Suitable Applications

Mechanical workshops and component assembly
Warehouses and packing lines
Industrial manufacturing plants
Areas for lifting and mounting material rolls

Related Products and Projects

Frequently asked questions

When is a manipulator better than a hoist?

A hoist moves step by step at the push of a button. A manipulator follows the operator's hand, so loads can be rotated and lined up precisely, which suits repeated machine loading.

What end tools can the manipulator use?

The end tool can be a hook, a gripper or a roll cradle, depending on the goods. FullSharp chooses the tool after looking at the actual parts handled in each workshop.

What does the ABUS rail add?

The ABUS rail has a smooth-running trolley that guides the manipulator along the work area, so one unit covers the length of the station.

Similar projects

Consultation for Your Facility

FullSharp reviews the load type, weight, and required motion to select the right end tool for the manipulator. Our engineers also measure the suspension structure and the rail length needed for the work area. Contact FullSharp to schedule a survey.

Contact us for a site survey and quote View completed projects

See the Servo Electric Manipulator product →

Manipulator Suspended on an ABUS Rail for Rotating and Aligning Parts into Machines