Truck Wheel and Rim Lifting with a Manipulator

FullSharp offers a pneumatic manipulator with a rim clamp head for heavy truck wheels in repair shops, where workers usually roll and heave them by hand. The unit carries the full weight, a rotation mechanism turns the wheel to align the bolt holes with the hub, and one person completes the change.

Truck wheels and rims are heavy, slippery, and hard to hold. Garage workers usually roll them on the floor and heave them up, straining their backs and risking pinched hands, while the rim gets scratched after repeated handling.

FullSharp offers a pneumatic manipulator with a clamp head that grips the rim tightly. The equipment carries the full weight, so workers only need a light push to rotate the wheel into the fitting position, then press to release the clamp.

Manipulator for Truck Wheel and Rim Lifting

A pneumatic manipulator clamping a truck wheel at a repair shop.

Equipment Installed

Manipulator body: uses compressed air to balance the load, so the heavy wheel feels almost weightless to push.
Rim clamp head: fits snugly against the rim surface, with a soft contact surface that doesn't scratch the paint.
Wheel rotation mechanism: rotates the wheel around its axis to align the bolt holes with the hub.
Control handle: lift, lower, and release buttons are on the handle, so one person can complete the whole process.

Benefits for Your Plant

Faster wheel changes

The rotation mechanism aligns bolt holes with the hub in just a few seconds.

Protects workers' backs

No more repeated heaving and lifting of heavy loads each shift.

No rim scratches

Soft-jaw clamping replaces rolling the rim across the shop floor.

Actual Installation Photos

Manipulator for Truck Wheel and Rim Lifting - photo 1

Manipulator for Truck Wheel and Rim Lifting - photo 2

Manipulator for Truck Wheel and Rim Lifting - photo 3

Manipulator for Truck Wheel and Rim Lifting - photo 4

Manipulator for Truck Wheel and Rim Lifting - photo 5

Manipulator for Truck Wheel and Rim Lifting - photo 6

Manipulator for Truck Wheel and Rim Lifting - photo 7

Manipulator for Truck Wheel and Rim Lifting - photo 8

Manipulator for Truck Wheel and Rim Lifting - photo 9

Click a photo to enlarge. 9-photo album taken on site.

Suitable Applications

Car and truck repair garages
Container truck tire service stations
Fleet maintenance shops
Wheel and rim parts warehouses

Related Products and Projects

FullSharp Pneumatic Manipulator
Wheel and Tire Lifting Solution
Pneumatic Manipulator Projects installed
Wheel and Tire Lifting Projects installed

Frequently asked questions

How do you lift a heavy truck wheel safely?

A pneumatic manipulator clamps the rim and balances the wheel's weight, so the worker only pushes lightly. It avoids rolling and heaving that strain backs and pinch hands.

How are bolt holes aligned with the hub?

A rotation mechanism turns the wheel around its axis, so the holes line up with the hub quickly while the wheel stays clamped.

Will the clamp scratch the rim paint?

The clamp head has a soft contact surface that does not scratch paint. FullSharp checks the wheel sizes used in the shop before setting up the clamp.

Similar projects

Consultation for Your Plant

FullSharp asks about the diameter and weight range of the wheels you typically handle to select the right manipulator and clamp head size. We deliver the equipment along with instructions for safe clamping, rotating, and releasing for your shop workers.

Contact us for a site survey and quote View Completed Projects

Pneumatic Manipulator with Rim Clamp and Rotation for Lifting Truck Wheels in Repair Shops