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FullSharp · since 1991

In a leased factory where drilling or welding into the roof was not allowed, FullSharp built a freestanding steel frame that carries the rail and passes the whole load down through its own legs. A trolley runs a hook tool made to fit the customer's parts along a repeated route, and the bolted frame can be taken down and re-erected if the layout changes.

The customer's factory is leased, so drilling or welding into the roof structure isn't allowed. Parts still need to be lifted and set down repeatedly along the same route, and manual handling is slow and prone to dents. An independent, floor-standing lifting system was needed.

FullSharp built a freestanding steel frame carrying the rail, with the entire load transferred down through the frame's legs, leaving the ceiling structure untouched. A trolley on the rail carries a tool and hook designed to fit the customer's specific parts. If the layout ever changes, the whole structure can be disassembled and re-erected elsewhere.

Freestanding Rail Frame with Hook Tool for Workstation Routes

A freestanding steel frame carrying a rail with a hook tool, installed in a factory work area.

Equipment Installed

  • Steel support structure: formed steel columns and beams, standing independently on the floor with no drilling or hanging from the roof.
  • Rail: a standard profile with a smooth track surface so the trolley runs quietly and holds a steady direction the entire way.
  • Trolley: runs along the rail, carrying the tool and load, pushed lightly within the frame's span.
  • Tool and hook: custom-made to match the shape of the customer's parts, holding and positioning securely with quick changeover when the job changes.

Benefits for Your Facility

No Impact on Building Structure

The freestanding frame works in leased buildings or weak roofs, without needing renovation permission.

Can Be Disassembled and Rebuilt

The bolted structure can be taken apart and re-erected at a new location when the layout changes.

Tools Matched to the Part

Custom hooks and tools shaped to the product hold firmly, with less dropping and no scratching.

Actual Installation Photos

Freestanding Rail Frame with Hook Tool for Workstation Routes - photo 1 Freestanding Rail Frame with Hook Tool for Workstation Routes - photo 2 Freestanding Rail Frame with Hook Tool for Workstation Routes - photo 3 Freestanding Rail Frame with Hook Tool for Workstation Routes - photo 4 Freestanding Rail Frame with Hook Tool for Workstation Routes - photo 5 Freestanding Rail Frame with Hook Tool for Workstation Routes - photo 6 Freestanding Rail Frame with Hook Tool for Workstation Routes - photo 7 Freestanding Rail Frame with Hook Tool for Workstation Routes - photo 8

Click a photo to enlarge. Album of 8 photos taken on site.

Suitable Applications

  • Machining stations moving parts in and out of a machine
  • Assembly lines with repetitive handling motions
  • Leased factories where the roof structure cannot be modified
  • Testing and inspection areas for heavy products

Related Products and Projects

Frequently asked questions

How can I add an overhead rail in a leased building?

Use a freestanding frame. The steel columns and beams stand on the floor and carry the rail, so the roof is untouched and no renovation permission is needed.

Can a freestanding rail frame be moved later?

Yes. The structure is bolted, so it can be disassembled and re-erected at a new location when the layout changes. No permanent change is made to the building.

Why use a custom hook instead of a standard one?

A hook shaped to the part holds it firmly and positions it accurately, with less dropping and no scratching. It can be changed quickly when the job changes, and FullSharp designs it from the actual parts.

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Consultation for Your Facility

FullSharp measures span, ceiling height, and available floor area to size the frame so it doesn't block aisles. Our engineers examine the actual parts to be lifted before designing a matching tool and hook. Contact FullSharp to schedule a survey and receive a proposal.

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