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FullSharp installed an aluminum rail jib crane with a KITO hand chain hoist and a lever-release lifting magnet on the hook, for steel blanks and parts that have no holes or eyes for a sling. Flip the lever and the magnet grips; flip it back and it releases, so the operator never touches sharp edges and can place parts anywhere in a 360 degree area.
Metal parts and steel blanks are heavy, and many pieces have no holes or lifting eyes to attach a sling. Rigging cables every time is slow and risky, and hands still have to touch sharp edges when unloading.
FullSharp installed an aluminum rail jib crane with a KITO hand chain hoist, fitted with a lever-release lifting magnet on the hook. Flip the lever and the magnet grips the blank; flip it back and the load releases. The operator never has to touch the part directly, and the arm rotates 360 degrees to place the load anywhere around the work area.
Aluminum rail jib crane with a KITO hand chain hoist and lever-release magnet holding a metal part.
Equipment Installed
- Aluminum rail jib arm: lightweight aluminum beam, rotates 360 degrees, with a trolley that glides smoothly under hand pressure.
- KITO hand chain hoist: raises and lowers by chain, with a self-locking brake that holds the load at any height.
- Lever-release magnet: a permanent magnet that grips and releases via a lever, needing no electricity so it never fails during a power outage.
- End stops on both ends of the rail: limit trolley travel and prevent it from running off the rail.
Key Specifications
- Rotation angle360 degrees
- HoistKITO hand chain hoist
- End-of-arm toolLever-release magnet
- Rail typeAluminum rail
Benefits for Your Facility
No more rigging cables
Press the magnet onto the blank and flip the lever. Each lift is far quicker than before.
Hands stay clear of the part
Flip the lever to release the load from a safe distance. Fewer cuts from sharp edges.
No dependence on electricity
The permanent magnet and hand chain hoist both work without power. Operations continue even during an outage.
Photos from the Installation
Click a photo to enlarge. 33-photo album taken on site.
Suitable Applications
- Metalworking machine shops
- Steel blank and parts warehouses
- Cutting and bending lines
- Welding and structural assembly areas
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Frequently asked questions
How do you lift steel blanks that have no lifting holes?
A lifting magnet is the simplest way. The lever magnet in this project grips the flat steel surface when switched on and releases when switched off, so no slings or eyes are needed.
Does a lever magnet need electricity?
A lever-release lifting magnet is switched by hand, so it needs no power cable. It pairs well with a hand chain hoist like the KITO unit here, which has a self-locking brake to hold the load.
Which loads suit a magnet on a jib crane?
Ferrous steel plates, blanks and machined parts with a flat contact surface. Thin, very small or non-magnetic parts need another tool. FullSharp checks the part material, size and weight before choosing the magnet.
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Installation Consultation for Your Facility
FullSharp surveys the weight, thickness, and surface condition of your parts, since the magnet needs a flat, clean surface for a strong grip. We also check the rail's mounting points and the travel path in your facility to select the right reach and KITO hoist model. Call FullSharp to schedule a survey.