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FullSharp · since 1991

FullSharp bolts an aluminum rail jib crane onto an existing plant column and hangs an ENDO air balancer from it to handle loads from 80 to 500 kg at a busy workstation. There is no new foundation and no production stop, the arm swings a full 360 degrees around the column, and the light rail lets the trolley roll with little effort.

Many plants want another lifting point but have no room to build a new column, and a new foundation would mean stopping production. Meanwhile, the lifting task at that station continues every shift, wearing out workers and slowing the line.

FullSharp uses an aluminum rail jib crane bolted straight onto an existing column, suspending an ENDO air balancer for the 80 to 500 kg range. The lightweight aluminum rail lets the trolley roll smoothly, the arm rotates a full 360 degrees around the column, and the service area is wide without using any extra floor space.

Aluminum Rail Jib Crane Mounted on a Column with an ENDO Air Balancer

An aluminum rail jib crane mounted on a plant column, suspending an ENDO air balancer at the work station.

Equipment Installed

  • Aluminum rail: lighter than a steel rail of the same span, so the trolley pushes smoothly and puts less load on the column.
  • Column mounting bracket: clamps and bolts onto an existing column, with no new foundation or standalone post needed.
  • ENDO air balancer: balances the load on compressed air for the 80 to 500 kg range, holding it in place when the operator lets go.
  • 360-degree swivel joint: lets the arm rotate fully around the mounting point, covering the whole work area around the column.

Key Specifications

  • Load capacity80 - 500 kg
  • Rotation angle360 degrees

Benefits for the Plant

Uses an existing column

Mounting on an existing structure means no foundation work and no long production stoppage.

Smooth and light-running

The aluminum rail and trolley roll smoothly, letting the operator move the load with a light push.

Fits a wide load range

The 80 to 500 kg range covers both light assembly items and heavier sub-assemblies.

Actual Installation Photos

Aluminum Rail Jib Crane Mounted on a Column with an ENDO Air Balancer - photo 1 Aluminum Rail Jib Crane Mounted on a Column with an ENDO Air Balancer - photo 2 Aluminum Rail Jib Crane Mounted on a Column with an ENDO Air Balancer - photo 3 Aluminum Rail Jib Crane Mounted on a Column with an ENDO Air Balancer - photo 4 Aluminum Rail Jib Crane Mounted on a Column with an ENDO Air Balancer - photo 5 Aluminum Rail Jib Crane Mounted on a Column with an ENDO Air Balancer - photo 6

Click a photo to enlarge. A 6-photo gallery from the actual site.

Suitable Applications

  • Assembly stations arranged around plant columns
  • Machine shops lifting workpieces on the spot
  • Electronics and home appliance plants
  • End-of-line packaging stations

Related Products and Projects

Frequently asked questions

Can a jib crane be mounted on an existing building column?

Yes. A mounting bracket clamps and bolts onto the column, so no new foundation or freestanding post is needed. FullSharp checks the column and the working load first to confirm the bracket and arm length suit the site.

Why use an aluminum rail instead of steel on a jib crane?

An aluminum rail is lighter than a steel rail of the same span, so the trolley pushes more easily and the column carries less extra load. It suits stations where operators move loads by hand many times per shift.

What load range does an ENDO air balancer cover on this jib?

In this installation the ENDO air balancer handles 80 to 500 kg. It balances the load on compressed air and holds it in place when the operator lets go, which makes positioning steady and safe.

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Consulting for Your Plant

FullSharp checks the column cross-section, its load-bearing capacity, and the desired working radius before designing the mounting bracket. Our engineers select the aluminum rail length and air balancer model to match the actual load, then install and test on site.

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