80 kg Servo Articulating Manipulator

Many plants still have workers manually carry parts weighing 50 to 80 kg from pallets onto machine tables. This method is slow and prone to back injury, and heavy parts often need repeated adjustment before landing in the right position.

FullSharp installed an 80 kg rated articulating electric manipulator driven by a servo motor. The multi-segment arm with a 360-degree rotating joint brings the load to any point in the work area, while the worker only holds the handle and guides it as needed.

80 kg Servo-Assisted Articulating Electric Manipulator for Production Plants

80 kg articulating electric manipulator installed at a work area in a production plant.

Equipment Installed

Articulating arm: made of multiple connected segments that extend and rotate in three-dimensional space, unlike a hoist which is limited to vertical movement.
Electric servo motor: carries most of the load's weight, so the operator needs only a small force to raise and lower it.
Control handle: positioned within easy reach, raising and lowering in response to hand pressure for quick, accurate positioning with fewer adjustments.
Safety mechanism: an automatic brake and overload sensor keep the load steady if the operator releases the handle.
Interchangeable work head: fit a clamp or suction head to match the product shape of each process step.

Key Specifications

Load capacity80 kg
Power sourceElectric servo motor
Rotation angle360 degrees
Electrical supplyAC 220V or 380V
Lifting travelCustom, per requirement
Warranty12 months on main components

Benefits for Your Facility

Effortless all shift

The servo motor carries the load, so workers only guide direction and can keep up the pace continuously.

Precise placement

The arm holds the load steady at any height, making it easier to fit parts into locating holes than carrying by hand.

Improved safety

The brake and overload sensor reduce the risk of dropping the load during a power loss or operator error.

Actual Installation Photos

80 kg Servo-Assisted Articulating Electric Manipulator for Production Plants - photo 1

Click a photo to enlarge. Album of 1 photo taken on site.

Suitable Applications

Feeding blanks and removing finished parts for machining equipment
Assembling heavy component clusters on the line
Packing and moving goods onto pallets
Maintenance, mold changes, and fixture changes

Installation Consultation for Your Facility

FullSharp conducts an on-site survey to measure the work area, ceiling height, and base mounting location. We then finalize the arm's reach, lifting travel, and work head type to match your product.