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FullSharp supplied a modular 5T rail support frame in powder-coated I and H section steel, made to drawing and bolted together on site, for a plant whose sheet-metal roof cannot carry a suspended hoist. The frame is matched to the KITO electric hoist and keeps the rail straight from day one, so the trolley runs smoothly with less wheel wear.
Many plants want to install an electric hoist, but their sheet-metal roof and trusses cannot bear a suspended load. Welding a frame on site makes it hard to keep the rail straight, so the trolley jams and its wheels wear out quickly.
FullSharp supplies a modular 5T rail support frame, pre-fabricated to drawing and bolted together on site. The frame is matched to the KITO electric hoist, keeping the rail straight from the start so the hoist runs smoothly with less wear.
Steel 5T rail support frame installed for a KITO electric hoist in the plant.
Installed Equipment
- I- and H-section steel frame: strong load capacity, powder-coated against rust, standing on the floor so no roof load-bearing capacity is required.
- Guide rail: aligned to drawing specifications, keeping the hoist and trolley running smoothly along the entire line.
- Hangers and connecting bolts: fasten the frame sections tightly, with height adjustment for fine-tuning the rail.
- Modular design: extra sections can be added later to extend the rail without dismantling what is already installed.
Key Specifications
- Rail system5T steel rail
- Hoist usedKITO electric hoist
- StructurePowder-coated I- and H-section steel
Benefits for Your Plant
No reliance on the roof
The self-supporting frame stands on the floor, so it fits sheet-metal-roofed plants and leased facilities alike.
Straight rail, smooth running
Pre-fabricated to drawing, so the rail does not warp and the trolley and hoist wear less.
Extendable later
The modular structure lets you add rail sections as your plant expands, without starting over.
Actual Installation Photos
Click a photo to view it larger. Album of 15 photos taken on site.
Suitable Applications
- Manufacturing and mechanical assembly plants
- Warehouses and distribution centers
- Industrial equipment installation and maintenance areas
- Production lines needing lifting along a fixed line
Related Products and Projects
- 5T 200 kg steel rail
- Standard structures: support frames, gantry cranes
- KITO electric hoist
- 5T 200 kg rail project already installed
- Support frame project already installed
- KITO project already installed
Frequently asked questions
Can I install an electric hoist if my roof cannot carry the load?
Yes, with a freestanding frame. The rail is supported on steel columns standing on the floor, so the load goes to the ground and the roof carries nothing.
Why choose a bolted modular frame instead of welding on site?
A frame made to drawing in the workshop keeps the rail straight. Site welding often leaves the rail slightly out of line, so the trolley jams and wheels wear fast.
Where is a freestanding hoist frame used?
Manufacturing and mechanical assembly plants, warehouses and distribution centers and similar sites with light roofs. FullSharp sizes the frame to the hoist and real load.
Similar projects
Get Installation Advice for Your Plant
FullSharp measures the length of the line, the clear ceiling height, and checks the floor where the frame legs will sit. Our engineers select the steel section size and column spacing based on your actual load and span, then send drawings for your approval. Tell us your floor plan and the hoist type you plan to install.