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FullSharp · since 1991

In a solvent mixing area where electrical equipment over the tanks is restricted, FullSharp installed its 5T steel rail rated 200 kg with an ENDO pneumatic hoist. The hoist runs on the plant's existing compressed air, so there is no electric motor overhead, and the load stops and holds the moment the operator releases the cord or lever.

In a mixing area with solvents, plants restrict electrical equipment hanging over the tanks. Yet workers still need to raise and lower cans, trays, and parts many times a shift. Doing it by hand in the tight space between tanks is slow and unsafe.

FullSharp installed a 5T rail rated at 200 kg running along the work area, carrying an ENDO pneumatic hoist. The hoist draws air from the plant's existing compressed-air system, with no electric motor overhead. The operator pulls a cord or presses a lever to lift and lower; the load holds still the moment they let go.

5T Overhead Rail with ENDO Pneumatic Hoist for Flammable Zones

5T rail with ENDO pneumatic hoist installed above the work area in the plant.

Equipment Installed

  • 5T steel rail: FullSharp's rail profile, rated at 200 kg, forming the fixed track for the hoist.
  • ENDO pneumatic hoist: air-driven, produces no electrical sparks, lifts and lowers smoothly and stops precisely.
  • Pull-cord or lever control: single-handed operation; the load holds its position the moment the operator releases.
  • Trolley and rail suspension: runs along the track, bringing the lifting point to the right tank or workbench.

Key Specifications

  • Rail code5T steel rail
  • Rated load200 kg
  • HoistENDO pneumatic

Benefits for Your Facility

No electrical sparks

The air-driven hoist can be used in areas with solvents and flammable vapors.

Fewer breakdowns

The pneumatic mechanism is simple; maintenance is mainly filter changes and periodic lubrication.

Holds the load securely

Releasing the control stops the hoist instantly, freeing the worker's hands to adjust the placement.

Real Installation Photos

5T Overhead Rail with ENDO Pneumatic Hoist for Flammable Zones - photo 1 5T Overhead Rail with ENDO Pneumatic Hoist for Flammable Zones - photo 2 5T Overhead Rail with ENDO Pneumatic Hoist for Flammable Zones - photo 3 5T Overhead Rail with ENDO Pneumatic Hoist for Flammable Zones - photo 4 5T Overhead Rail with ENDO Pneumatic Hoist for Flammable Zones - photo 5 5T Overhead Rail with ENDO Pneumatic Hoist for Flammable Zones - photo 6 5T Overhead Rail with ENDO Pneumatic Hoist for Flammable Zones - photo 7 5T Overhead Rail with ENDO Pneumatic Hoist for Flammable Zones - photo 8 5T Overhead Rail with ENDO Pneumatic Hoist for Flammable Zones - photo 9 5T Overhead Rail with ENDO Pneumatic Hoist for Flammable Zones - photo 10 5T Overhead Rail with ENDO Pneumatic Hoist for Flammable Zones - photo 11 5T Overhead Rail with ENDO Pneumatic Hoist for Flammable Zones - photo 12

Click a photo to enlarge. Album of 12 photos taken on site.

Suitable Applications

  • Solvent mixing areas
  • Chemical and paint plants
  • Fuel filling stations
  • Plants with an existing central compressed-air system
  • Areas restricting overhead electrical equipment

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Frequently asked questions

What hoist can be used near solvents and flammable vapors?

An air-driven hoist has no electric motor and produces no electrical sparks. In this project an ENDO pneumatic hoist takes air from the plant's compressed-air system. Specific hazardous-area ratings should be confirmed for each site.

What does 5T rail mean?

5T is FullSharp's code for a steel rail profile, not a 5 tonne capacity. Here the rail is rated 200 kg and forms the track that carries the hoist trolley to each tank or workbench.

How much maintenance does a pneumatic hoist need?

The mechanism is simple, so maintenance is mainly changing air filters and periodic lubrication. Clean, dry air from the plant supply helps it run reliably.

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Installation Consultation for Your Facility

FullSharp checks the plant's available air pressure and flow rate before selecting the hoist. Our technicians measure the rail run, mounting height, and distance to the air supply point to plan the piping. After the survey, we provide an installation plan with a materials list.

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