FullSharp installed a 5T rail rated for 200 kg horizontally along an entire long route, with a trolley carrying the load from start to finish and an ENDO pneumatic assist doing the lifting. The load stays suspended at the right height when released, so the operator only steers and pushes lightly, with no carts blocked by machines.

A long work route needs goods to pass through several points before reaching the end. Pushing carts or carrying by hand gets blocked by machines on either side and wastes time turning around. Repeated lifting also wears workers down over the shift.

FullSharp installs a 5T rail (200 kg rated load) mounted horizontally along the entire route, with a trolley carrying the load straight from start to finish. An ENDO pneumatic assist mechanism handles the lifting, holding the load suspended at the right height when released. The operator just steers and gives a light push.

5T Horizontally-Mounted Rail with ENDO Pneumatic Assist

A horizontally-mounted 5T rail along the work route, combined with an ENDO pneumatic assist unit.

Equipment Installed

  • 5T steel rail: mounted horizontally along the route, 200 kg rated load, running the full length of the workshop.
  • ENDO pneumatic assist unit: pneumatic lifting and lowering, holding the load suspended and responding instantly to hand movement.
  • Rail trolley: runs smoothly the full length of the rail, needing only a light push from one person.
  • Control handle: lift and lower buttons right on the handle for quick, decisive operation.
  • Air line and filter: run along the rail, filtering water and dust to keep the pneumatic mechanism running steadily.

Key Specifications

  • Rail type5T steel rail
  • Rated load200 kg
  • Lifting mechanismENDO pneumatic assist
  • MountingHorizontally mounted along the route
  • Installation photos2 photos

Benefits for Your Workshop

Runs straight along the route

The load travels on the rail from start to finish without detouring around machinery.

Light-touch lifting

Compressed air offsets the weight, so the operator needs only minimal force.

Consistent with repetition

Each lift and lower cycle behaves the same way, so goods don't get bumped along the route.

Real Installation Photos

5T Horizontally-Mounted Rail with ENDO Pneumatic Assist - photo 1

Click a photo to enlarge. A 1-photo album taken on site.

Suitable Applications

  • Assembly lines laid out along a long route
  • Areas moving parts between machines
  • Small and medium-load handling stations
  • Mechanical, electronics, and packaging workshops

Related Products and Projects

Frequently asked questions

How do you move loads along a long route past machines?

Carry them overhead on a rail along the whole route. Carts and hand carrying get blocked by machines and need turning space; a rail does not.

What does the ENDO pneumatic assist do?

It lifts the load on compressed air and holds it at the height where the operator lets go, so the operator only steers and pushes.

What load does the rail carry?

The 5T rail in this project is rated at 200 kg. FullSharp lays out the rail along the real route and stopping points. Rail sections can be joined to cover the full length of the route.

Get Advice for Your Workshop

FullSharp measures your route length, mounting height, and existing air supply before proposing a plan. Our technicians install the rail, calibrate the trolley and assist unit, run a test with real loads, and provide operating guidance.