Battery Lifting with a Knight Global Air Balancer

FullSharp installed a 5T rail jib crane rated 200 kg at a battery handling spot in Dong Nai, with a Knight Global air balancer that keeps the battery suspended. The rotating arm covers the pick and drop area, the worker only pushes the battery sideways, and the balancer lowers it gently so it does not hit the rack hard.

Batteries are heavy, with a slippery case, and cannot take a hard impact when set down on the rack. Carrying them by hand through a long shift overloads the worker's back and shoulders, on top of the risk of dropping a battery on their feet.

FullSharp installs a 5T rail jib crane rated at 200 kg right at the work spot in Dong Nai, carrying a Knight Global air balancer below it. The rotating arm covers the exact pick-up and drop-off area, and the balancer keeps the battery suspended so the worker only pushes it sideways.

5T Jib Crane on Rail, 200 kg, with Knight Global Air Balancer for Battery Lifting

A rail jib crane carrying a Knight Global air balancer lifting batteries at the factory in Dong Nai.

Equipment Installed

5T rail jib crane: the arm rotates around a post, covering the work area without moving the pallet.
200 kg rail: a trolley runs along the arm, bringing the lifting point right to the rack edge for the batteries.
Knight Global air balancer: senses the worker's hand force, holding the battery still at any height when they let go.
Control handle and battery-holding tool: a two-stage push-hold button, releasing the load only once the battery touches the rack surface.

Key Specifications

Load capacity200 kg
Rail type5T rail
Installation areaDong Nai
Installation photos6 photos

Benefits for the Factory

Smooth placement

The air balancer lowers gently in step with the worker's hand, so the battery is not slammed onto the rack surface.

Less strain on workers

The operator only guides direction, no longer carrying heavy batteries throughout the shift.

Covers the right reach

The rotating arm and trolley allow picking up goods at multiple points around the post without relocating machinery.

Actual Installation Photos

5T Jib Crane on Rail, 200 kg, with Knight Global Air Balancer for Battery Lifting - photo 1

5T Jib Crane on Rail, 200 kg, with Knight Global Air Balancer for Battery Lifting - photo 2

5T Jib Crane on Rail, 200 kg, with Knight Global Air Balancer for Battery Lifting - photo 3

5T Jib Crane on Rail, 200 kg, with Knight Global Air Balancer for Battery Lifting - photo 4

5T Jib Crane on Rail, 200 kg, with Knight Global Air Balancer for Battery Lifting - photo 5

5T Jib Crane on Rail, 200 kg, with Knight Global Air Balancer for Battery Lifting - photo 6

Click a photo to enlarge. Album of 6 photos taken on site.

Suitable Applications

Battery manufacturing and assembly plants
Charging and inspection areas
Finished battery warehouses
Packing lines for heavy, block-shaped goods

Frequently asked questions

How do you avoid hard impacts when placing batteries?

An air balancer lowers the battery smoothly in step with the worker's hand, so it is set down gently on the rack instead of being dropped.

Why use an air balancer instead of an electric hoist?

A balancer makes the load feel weightless and follows the hand, which gives finer control for repeated placement than up and down buttons.

What battery weights can this jib handle?

This jib is rated at 200 kg on a 5T rail. FullSharp checks the battery weight and grip points to select the balancer and tool.

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Installation Consultation for Your Factory

FullSharp surveys the actual rotation area, checks the foundation for the post, and measures the heaviest battery on the line. From there we finalize the arm's reach, the air balancer's load rating, and the battery-holding tool that fits.

5T Rail Jib Crane Rated 200 kg with Knight Global Air Balancer for Lifting Batteries