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FullSharp builds a separate steel support structure and installs a 500 kg rail with an electric hoist on top, for leased plants whose light steel roof cannot carry extra load. The lifting load goes down through the structure's own columns to the floor, and the trolley follows the exact route the goods travel along the line.
Many leased plants have a light steel roof that cannot take extra load on the purlins. The owner still needs a lifting route running along the line without touching the building structure. Carrying loads by hand between stations is slow and often bumps into machines.
FullSharp builds a separate steel support structure, then installs a 500 kg rail with an electric hoist on top of it. The lifting load transfers down through the structure's columns, leaving the roof untouched. The electric hoist is raised and lowered by pendant control, and the trolley runs along the rail following the exact route the goods travel.
500kg rail mounted on a steel support structure, with an electric hoist for lifting in the plant.
Equipment Installed
- Steel support structure: columns and beams carrying the rail route, transferring the load to the floor so it doesn't depend on the roof structure.
- 500 kg rail: a rail beam with a smooth running surface, letting the trolley roll evenly along the full installed length.
- Electric hoist: motor-driven lifting and lowering with pendant control, stopping precisely at the loading height.
- End stops: limit the trolley's travel area, preventing it from running past the rail ends when pushed hard.
Key Specifications
- Rail system load capacity500 kg
Benefits for Your Facility
No load on the roof
The separate structure carries the full load, so a leased plant or light roof can still support the system.
Can be relocated
When you move to a new site, the structure and rail can be disassembled and reinstalled elsewhere.
Fast installation
The structure is prefabricated to drawing, so on-site work is just erecting and aligning it.
Actual Installation Photos
Click a photo to enlarge. Album of 26 photos taken on site.
Suitable Applications
- Leased plants with a metal roof unable to take extra load
- Assembly lines needing a local lifting route
- Material warehouses and order-picking areas
- Processing stations with machine layouts that change by order
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Frequently asked questions
Can an overhead hoist be installed if the roof cannot take extra load?
Yes. A freestanding steel structure carries the rail and transfers the load to the floor, so the roof purlins are untouched. FullSharp checks the floor and route before designing it.
What does the 500 kg rail carry?
It carries an electric hoist controlled by pendant, with a smooth running surface so the trolley rolls evenly along the full length.
Why use a rail instead of carrying loads between stations?
Carrying loads by hand is slow and often bumps machines. A rail follows a fixed path, so loads travel straight to the next station.
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Installation Consultation for Your Facility
FullSharp measures the site layout, clear height and the load to be lifted to size the structure's columns and beams. Technicians check the floor at each column base location before finalizing the drawing. Contact FullSharp for a survey and proposal.