Cleanroom Plastic Tray Lifting, Rail-Mounted Crane

FullSharp installed a pneumatic crane on a ceiling-mounted rail with a plastic tray hook tool built to the customer's exact tray design for use in a cleanroom where forklifts are not allowed. The tool fits the tray edge precisely, so each tray is lifted cleanly, moved sideways and lowered without touching neighboring stacks or shaking the contents.

Cleanrooms don't allow forklifts inside, and equipment must not generate dust or drop debris. Plastic trays are stacked high, so pulling one out from the bottom means unstacking and restacking the whole pile. Carrying trays by hand repeatedly is tiring and can easily shift the contents inside.

FullSharp installed a pneumatic crane on a ceiling-mounted rail, fitted with a plastic tray hook tool custom-built to the customer's exact tray design. The tool fits the tray's edge precisely, so it lifts each tray cleanly, moves it sideways, and lowers it into a new position without touching neighboring stacks.

Rail-Mounted Pneumatic Crane with a Plastic Tray Hook Tool for Cleanrooms

A plastic tray hook tool hanging under a pneumatic crane on the ceiling rail inside the cleanroom.

Equipment Installed

Custom plastic tray hook tool: built to the exact edge and dimensions of the customer's tray, so it locks on firmly with no slipping.
Ceiling-mounted rail: a route following the cleanroom's work path, with no support columns on the floor.
Pneumatic arm assembly: balances the load pneumatically, so the operator only needs a light push to move the tray.
Sealed, smooth-finish surfaces: components with a smooth coating and minimal gaps, easy to clean to cleanroom standards.

Benefits for the Factory

Cleanroom-compatible

No fumes or oil like a forklift, and the equipment surface is easy to wipe down after each shift.

Picks the exact tray

The tool lifts a single tray cleanly, with no need to unstack and restack the whole pile.

No shifting of contents

Smooth motion and a tray that stays balanced mean the product inside is not disturbed.

Actual Installation Photos

Rail-Mounted Pneumatic Crane with a Plastic Tray Hook Tool for Cleanrooms - photo 1

Rail-Mounted Pneumatic Crane with a Plastic Tray Hook Tool for Cleanrooms - photo 2

Rail-Mounted Pneumatic Crane with a Plastic Tray Hook Tool for Cleanrooms - photo 3

Rail-Mounted Pneumatic Crane with a Plastic Tray Hook Tool for Cleanrooms - photo 4

Click a photo to enlarge. Gallery of 4 photos taken on site.

Suitable Applications

Electronics, pharmaceutical, and medical device cleanrooms
Cold storage and warehouses using plastic trays
Packaging lines organized by coded trays
Inspection and sorting areas

Related Products and Projects

Pneumatic Crane on a Sliding Rail
Plastic Tray Lifting Solution
Pneumatic Jib Crane
Rail-Mounted Pneumatic Crane Project completed
Plastic Tray Gripper Project completed

Frequently asked questions

What lifting equipment can be used in a cleanroom?

Equipment must not shed dust or drop debris, and forklifts are usually banned. A pneumatic crane on a ceiling rail keeps the floor clear and runs on compressed air.

Can you make a lifting tool for our own tray design?

Yes. In this project the hook tool was built to the customer's tray so it grips the edge exactly. FullSharp works from a sample or drawing of the tray before designing the tool.

How do you lift trays out of a high stack?

The hook tool picks one tray at a time and the crane moves it sideways, so operators do not unstack and restack the pile by hand.

Similar projects

Installation Consulting for Your Factory

FullSharp borrows a sample tray to measure the edge, dimensions, and weight when full, then designs a custom hook tool. We also agree on materials and finishing that meet cleanroom standards. Contact FullSharp to schedule a survey.

Contact us for a site survey and quote View Completed Projects

Rail-Mounted Pneumatic Crane with a Custom Plastic Tray Hook Tool for Cleanroom Handling