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FullSharp · since 1991

FullSharp installed an overhead aluminum rail system rated 200 kg above a packing area, carrying an ENDO hoist and a vacuum lifting tool. The operator picks up each box by suction and pulls it gently along the rail onto the pallet, covering the whole area without walking back and forth.

At the packing station, hundreds of boxes are lifted from the sealing table onto pallets every shift. Because the task repeats so often, even a slightly heavy motion leaves workers with sore shoulders and a slower pace by the end of the shift.

FullSharp installs an overhead aluminum rail system directly above the packing area, carrying an ENDO hoist together with a vacuum lifting tool. The operator stays in one spot, picks up a box by suction, then pulls it gently along the rail to place it onto the pallet.

Overhead Aluminum Rail with ENDO Hoist and Carton Vacuum Tool

An overhead aluminum rail system with an ENDO hoist and vacuum lifting tool at a carton packing area.

Equipment installed

  • Overhead aluminum rail system: consisting of a running rail and support rail, covering the full length of the packing area.
  • ENDO hoist: lifts and lowers with a light touch, holding the box suspended so the operator can position it precisely.
  • Vacuum lifting tool: the suction pad grips the box lid and releases quickly when placing it on the pallet.
  • Trolley and suspension set: the trolley travels inside the rail, with suspension rods fixed to the workshop's ceiling structure.

Key specifications

  • Rail line load capacity200 kg
  • Rail materialAluminum rail

Benefits for the workshop

Less shoulder strain

The equipment carries the box's weight, and the operator only guides the direction.

Consistent packing pace

Each lift takes the same amount of time, making productivity easy to measure.

Full coverage without moving

The rail spans the whole area, so there's no need to walk back and forth between the sealing table and the pallet.

Actual installation photos

Overhead Aluminum Rail with ENDO Hoist and Carton Vacuum Tool - photo 1 Overhead Aluminum Rail with ENDO Hoist and Carton Vacuum Tool - photo 2 Overhead Aluminum Rail with ENDO Hoist and Carton Vacuum Tool - photo 3 Overhead Aluminum Rail with ENDO Hoist and Carton Vacuum Tool - photo 4 Overhead Aluminum Rail with ENDO Hoist and Carton Vacuum Tool - photo 5 Overhead Aluminum Rail with ENDO Hoist and Carton Vacuum Tool - photo 6 Overhead Aluminum Rail with ENDO Hoist and Carton Vacuum Tool - photo 7 Overhead Aluminum Rail with ENDO Hoist and Carton Vacuum Tool - photo 8 Overhead Aluminum Rail with ENDO Hoist and Carton Vacuum Tool - photo 9 Overhead Aluminum Rail with ENDO Hoist and Carton Vacuum Tool - photo 10 Overhead Aluminum Rail with ENDO Hoist and Carton Vacuum Tool - photo 11

Click a photo to enlarge. Album of 11 photos taken on site.

Suitable applications

  • Sealing and boxing stations at the end of a line
  • Packaging warehouses and printing plants stacking boxes
  • Order-picking stations
  • Consumer goods factories packing cartons

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Frequently asked questions

How does an overhead rail help a packing station?

The rail spans the whole area between the sealing table and the pallet, so the operator stays in one spot instead of walking back and forth.

Why does packing pace stay consistent?

Each lift takes the same time because the equipment carries the weight, making productivity easier to measure. Operators end the shift with far less shoulder strain.

How is the rail system installed?

It has a running rail and support rail, with suspension rods fixed to the workshop ceiling structure, and the trolley travels inside the rail.

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Consultation for your workshop

FullSharp measures the packing area's layout, ceiling height, and box weight before laying out the aluminum rail system. We select an ENDO hoist and a suction pad matched to the box type, install the system, and train the packing team on operation.

Contact us for a site survey and quoteView completed projects