Aluminum Rail with ENDO Hoist for Cartons

At the packing station, hundreds of boxes are lifted from the sealing table onto pallets every shift. Because the task repeats so often, even a slightly heavy motion leaves workers with sore shoulders and a slower pace by the end of the shift.

FullSharp installs an overhead aluminum rail system directly above the packing area, carrying an ENDO hoist together with a vacuum lifting tool. The operator stays in one spot, picks up a box by suction, then pulls it gently along the rail to place it onto the pallet.

Overhead Aluminum Rail with ENDO Hoist and Carton Vacuum Tool

An overhead aluminum rail system with an ENDO hoist and vacuum lifting tool at a carton packing area.

Equipment installed

Overhead aluminum rail system: consisting of a running rail and support rail, covering the full length of the packing area.
ENDO hoist: lifts and lowers with a light touch, holding the box suspended so the operator can position it precisely.
Vacuum lifting tool: the suction pad grips the box lid and releases quickly when placing it on the pallet.
Trolley and suspension set: the trolley travels inside the rail, with suspension rods fixed to the workshop's ceiling structure.

Key specifications

Rail line load capacity200 kg
Rail materialExtruded aluminum

Benefits for the workshop

Less shoulder strain

The equipment carries the box's weight, and the operator only guides the direction.

Consistent packing pace

Each lift takes the same amount of time, making productivity easy to measure.

Full coverage without moving

The rail spans the whole area, so there's no need to walk back and forth between the sealing table and the pallet.

Actual installation photos

Overhead Aluminum Rail with ENDO Hoist and Carton Vacuum Tool - photo 1

Overhead Aluminum Rail with ENDO Hoist and Carton Vacuum Tool - photo 2

Overhead Aluminum Rail with ENDO Hoist and Carton Vacuum Tool - photo 3

Overhead Aluminum Rail with ENDO Hoist and Carton Vacuum Tool - photo 4

Overhead Aluminum Rail with ENDO Hoist and Carton Vacuum Tool - photo 5

Overhead Aluminum Rail with ENDO Hoist and Carton Vacuum Tool - photo 6

Overhead Aluminum Rail with ENDO Hoist and Carton Vacuum Tool - photo 7

Overhead Aluminum Rail with ENDO Hoist and Carton Vacuum Tool - photo 8

Overhead Aluminum Rail with ENDO Hoist and Carton Vacuum Tool - photo 9

Overhead Aluminum Rail with ENDO Hoist and Carton Vacuum Tool - photo 10

Overhead Aluminum Rail with ENDO Hoist and Carton Vacuum Tool - photo 11

Click a photo to enlarge. Album of 11 photos taken on site.

Suitable applications

Sealing and boxing stations at the end of a line
Packaging warehouses and printing plants stacking boxes
Order-picking stations
Consumer goods factories packing cartons

Consultation for your workshop

FullSharp measures the packing area's layout, ceiling height, and box weight before laying out the aluminum rail system. We select an ENDO hoist and a suction pad matched to the box type, install the system, and train the packing team on operation.