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FullSharp supplied an aluminum rail jib crane on a mobile base with a FullSharp vacuum lifter for carton boxes, for a packing area that moves with each production run. The unit is pushed to wherever production is running and the casters are locked, then the vacuum tube lifts boxes at the press of a button with very light hand pushing.
The packing area's location changes with each production run, so equipment fixed to the ceiling quickly becomes redundant. Carrying carton boxes by hand is slow and dents the edges, affecting outgoing shipments. Workers also tire from repeating the motion all shift.
FullSharp supplies an aluminum rail jib crane on a mobile base fitted with a FullSharp vacuum lifter for carton boxes. The wheeled base lets you push the whole unit to whichever area is running production, then lock the casters to start working. The lightweight aluminum rail lets loads move along the track with almost no effort.
Mobile-base aluminum rail jib crane with a FullSharp vacuum lifter for carton boxes.
Equipment Installed
- Aluminum rail jib crane: a lightweight aluminum beam with a smooth-rolling trolley, so loads move with very light hand pushing.
- Mobile base: wheels with locking casters move the whole unit to wherever production is running.
- FullSharp vacuum lifter: the vacuum tube raises and lowers at the press of a button, releasing the box exactly where needed.
- Carton vacuum pad: a wide suction pad grips the box lid, and without edge clamping the carton stays undented.
- Vacuum pump: maintains steady vacuum throughout the shift, with a holding valve in case of power loss.
Key Specifications
- Rail typeAluminum rail
- Base typeMobile base
- Material liftedCarton boxes
Benefits for Your Facility
Keeps up with production runs
Push the base to wherever production is happening, with no ceiling drilling or reinstalling from scratch.
Effortless load movement
The lightweight aluminum rail has low inertia, so hands only need to guide the box to the stacking position.
Boxes stay undented
Suctioning the lid and lifting straight up keeps both the box shell and its contents intact.
Actual Installation Photos
Click a photo to enlarge. Album of 10 photos taken on site.
Suitable Applications
- Packing areas that relocate with each production run
- Packaging and carton printing plants
- Warehouses stacking boxes onto pallets
- Order-picking stations in warehouses
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Frequently asked questions
Why choose a mobile jib instead of a ceiling-mounted system?
When the packing area moves with each production run, ceiling-mounted equipment quickly ends up in the wrong place. A mobile base follows production with no ceiling drilling.
How does the FullSharp vacuum lifter work?
The vacuum tube raises and lowers the box at the press of a button, so the operator grips, lifts and places cartons with one hand on the handle.
Will workers still tire using a lifter all shift?
The lifter carries the box weight and the light aluminum rail needs little push force, so the repetitive strain of carrying boxes by hand is removed.
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Installation Consultation for Your Facility
FullSharp measures the box dimensions and weight, checks the lid material and the flatness of the floor where the base will move, to select the suction pad and jib reach. We test-run the system with your own boxes before handover. Contact FullSharp to schedule a site survey.