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FullSharp installed a ceiling-mounted aluminum rail with a Lifts All vacuum lifter so packing staff can move carton boxes between tables and pallets throughout the shift. The operator presses the pad on, lifts and pushes along the rail with almost no effort, in aisles too narrow for a cart, and boxes stop getting dented.
The packaging area must move carton boxes between many tables and pallets throughout the shift. Carrying them by hand is slow, tires out workers, and often dents boxes when rushed, while the aisles aren't wide enough for a cart.
FullSharp installed a ceiling-mounted aluminum rail running along the work area, carrying a Lifts All vacuum lifter. The operator presses the pad onto the box, lifts it, and pushes it along the rail; the aluminum rail slides so smoothly that it takes almost no effort.
The ceiling-mounted aluminum rail line with Lifts All vacuum lifter raising a carton box.
Equipment Installed
- Ceiling-mounted aluminum rail: a light aluminum rail with a plastic-wheeled trolley that runs very smoothly inside it.
- Lifts All vacuum lifter: the suction tube extends and contracts with hand pressure, so lifting, lowering, and releasing the box are all done from the handle.
- Carton box lifting pad: grips the sealed top of the box, with suction area sized to the box's weight.
- Hanger set and threaded rods: anchored into the roof structure, with hanging points spaced evenly so the rail doesn't sag.
Key Specifications
- Rail materialAluminum
- Mounting typeCeiling-mounted
- Gripping typeVacuum
Benefits for Your Facility
Light, effortless pushing
Low-friction aluminum rail lets boxes travel along the line without strain.
Covers the whole packaging area
One rail line serves multiple work tables and palletizing points.
No more dented boxes
Even suction across the box surface keeps the cardboard's shape intact.
Actual Installation Photos
Click a photo to enlarge. Album of 28 photos taken on site.
Suitable Applications
- End-of-line packaging areas
- Finished-goods warehouses using carton boxes
- Paper packaging plants
- Truck-loading staging areas
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Frequently asked questions
How is a Lifts All vacuum lifter controlled?
The suction tube extends and contracts with hand pressure, so lifting, lowering and releasing are all done from the handle.
How big should the suction pad be for cartons?
The pad grips the sealed top of the box, with suction area sized to the box weight. FullSharp checks carton sizes and weights before choosing the pad.
Why use an aluminum ceiling rail?
The light rail with a plastic-wheeled trolley runs very smoothly and leaves the floor free, which suits narrow packing aisles.
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Consultation for Your Facility
FullSharp surveys the roof structure, the length of line to cover, and the box weight to finalize the rail and the pad. We install the rail, hang the equipment, and test it with real boxes before handing over to your packaging team.