The packaging area must move carton boxes between many tables and pallets throughout the shift. Carrying them by hand is slow, tires out workers, and often dents boxes when rushed, while the aisles aren't wide enough for a cart.

FullSharp installed a ceiling-mounted aluminum rail running along the work area, carrying a Lifts All vacuum lifter. The operator presses the pad onto the box, lifts it, and pushes it along the rail; the aluminum rail slides so smoothly that it takes almost no effort.

Ceiling-Mounted Aluminum Rail with Lifts All Carton Box Lifter

The ceiling-mounted aluminum rail line with Lifts All vacuum lifter raising a carton box.

Equipment Installed

  • Ceiling-mounted aluminum rail: a light extruded aluminum rail with a plastic-wheeled trolley that runs very smoothly inside it.
  • Lifts All vacuum lifter: the suction tube extends and contracts with hand pressure, so lifting, lowering, and releasing the box are all done from the handle.
  • Carton box lifting pad: grips the sealed top of the box, with suction area sized to the box's weight.
  • Hanger set and threaded rods: anchored into the roof structure, with hanging points spaced evenly so the rail doesn't sag.

Key Specifications

  • Rail materialAluminum
  • Mounting typeCeiling-mounted
  • Gripping typeVacuum

Benefits for Your Facility

Light, effortless pushing

Low-friction aluminum rail lets boxes travel along the line without strain.

Covers the whole packaging area

One rail line serves multiple work tables and palletizing points.

No more dented boxes

Even suction across the box surface keeps the cardboard's shape intact.

Actual Installation Photos

Ceiling-Mounted Aluminum Rail with Lifts All Carton Box Lifter - photo 1 Ceiling-Mounted Aluminum Rail with Lifts All Carton Box Lifter - photo 2 Ceiling-Mounted Aluminum Rail with Lifts All Carton Box Lifter - photo 3 Ceiling-Mounted Aluminum Rail with Lifts All Carton Box Lifter - photo 4 Ceiling-Mounted Aluminum Rail with Lifts All Carton Box Lifter - photo 5 Ceiling-Mounted Aluminum Rail with Lifts All Carton Box Lifter - photo 6 Ceiling-Mounted Aluminum Rail with Lifts All Carton Box Lifter - photo 7 Ceiling-Mounted Aluminum Rail with Lifts All Carton Box Lifter - photo 8 Ceiling-Mounted Aluminum Rail with Lifts All Carton Box Lifter - photo 9 Ceiling-Mounted Aluminum Rail with Lifts All Carton Box Lifter - photo 10 Ceiling-Mounted Aluminum Rail with Lifts All Carton Box Lifter - photo 11 Ceiling-Mounted Aluminum Rail with Lifts All Carton Box Lifter - photo 12 Ceiling-Mounted Aluminum Rail with Lifts All Carton Box Lifter - photo 13 Ceiling-Mounted Aluminum Rail with Lifts All Carton Box Lifter - photo 14 Ceiling-Mounted Aluminum Rail with Lifts All Carton Box Lifter - photo 15 Ceiling-Mounted Aluminum Rail with Lifts All Carton Box Lifter - photo 16 Ceiling-Mounted Aluminum Rail with Lifts All Carton Box Lifter - photo 17 Ceiling-Mounted Aluminum Rail with Lifts All Carton Box Lifter - photo 18 Ceiling-Mounted Aluminum Rail with Lifts All Carton Box Lifter - photo 19 Ceiling-Mounted Aluminum Rail with Lifts All Carton Box Lifter - photo 20 Ceiling-Mounted Aluminum Rail with Lifts All Carton Box Lifter - photo 21 Ceiling-Mounted Aluminum Rail with Lifts All Carton Box Lifter - photo 22 Ceiling-Mounted Aluminum Rail with Lifts All Carton Box Lifter - photo 23 Ceiling-Mounted Aluminum Rail with Lifts All Carton Box Lifter - photo 24 Ceiling-Mounted Aluminum Rail with Lifts All Carton Box Lifter - photo 25 Ceiling-Mounted Aluminum Rail with Lifts All Carton Box Lifter - photo 26 Ceiling-Mounted Aluminum Rail with Lifts All Carton Box Lifter - photo 27 Ceiling-Mounted Aluminum Rail with Lifts All Carton Box Lifter - photo 28

Click a photo to enlarge. Album of 28 photos taken on site.

Suitable Applications

  • End-of-line packaging areas
  • Finished-goods warehouses using carton boxes
  • Paper packaging plants
  • Truck-loading staging areas

Related Products and Projects

Consultation for Your Facility

FullSharp surveys the roof structure, the length of line to cover, and the box weight to finalize the rail and the pad. We install the rail, hang the equipment, and test it with real boxes before handing over to your packaging team.