A single shift can involve stacking hundreds of carton boxes onto pallets. This repetitive work quickly wears down workers' shoulders and lower backs, and by the end of the shift boxes get tossed and stacked unevenly.

FullSharp installed a ceiling-mounted aluminum rail system with a Lifts All vacuum lifting machine for the box-stacking area. The equipment carries the full weight, leaving the worker to simply guide the box into place and release it to lower down.

Ceiling Aluminum Rail Line with Lifts All Carton Box Lifting Machine

The Lifts All vacuum lifting machine hanging under the aluminum rail, stacking a carton box onto a pallet.

Equipment Installed

  • Ceiling-mounted aluminum rail: a seamless rail line that can branch to cover exactly the working area needed.
  • Lifts All vacuum lifting machine: the handle has a control valve, so the box moves up and down exactly with the strength of the user's grip.
  • Interchangeable pad: swap the pad when switching to a different box size or cardboard material.
  • Vacuum pump unit: placed away from the work area to reduce noise, with piping routed along the rail.

Key Specifications

  • Rail materialAluminum
  • Mounting typeCeiling-mounted

Benefits for Your Facility

Stamina through the whole shift

Workers no longer lift boxes with their back muscles, so productivity doesn't drop by the end of the shift.

Boxes released exactly in place

Slow, gentle lowering keeps pallet stacks even and stable.

Easy to expand later

The rail line can add branches if the packaging area layout changes.

Actual Installation Photos

Ceiling Aluminum Rail Line with Lifts All Carton Box Lifting Machine - photo 1 Ceiling Aluminum Rail Line with Lifts All Carton Box Lifting Machine - photo 2 Ceiling Aluminum Rail Line with Lifts All Carton Box Lifting Machine - photo 3 Ceiling Aluminum Rail Line with Lifts All Carton Box Lifting Machine - photo 4 Ceiling Aluminum Rail Line with Lifts All Carton Box Lifting Machine - photo 5 Ceiling Aluminum Rail Line with Lifts All Carton Box Lifting Machine - photo 6 Ceiling Aluminum Rail Line with Lifts All Carton Box Lifting Machine - photo 7 Ceiling Aluminum Rail Line with Lifts All Carton Box Lifting Machine - photo 8 Ceiling Aluminum Rail Line with Lifts All Carton Box Lifting Machine - photo 9 Ceiling Aluminum Rail Line with Lifts All Carton Box Lifting Machine - photo 10 Ceiling Aluminum Rail Line with Lifts All Carton Box Lifting Machine - photo 11 Ceiling Aluminum Rail Line with Lifts All Carton Box Lifting Machine - photo 12 Ceiling Aluminum Rail Line with Lifts All Carton Box Lifting Machine - photo 13 Ceiling Aluminum Rail Line with Lifts All Carton Box Lifting Machine - photo 14 Ceiling Aluminum Rail Line with Lifts All Carton Box Lifting Machine - photo 15 Ceiling Aluminum Rail Line with Lifts All Carton Box Lifting Machine - photo 16 Ceiling Aluminum Rail Line with Lifts All Carton Box Lifting Machine - photo 17 Ceiling Aluminum Rail Line with Lifts All Carton Box Lifting Machine - photo 18 Ceiling Aluminum Rail Line with Lifts All Carton Box Lifting Machine - photo 19 Ceiling Aluminum Rail Line with Lifts All Carton Box Lifting Machine - photo 20 Ceiling Aluminum Rail Line with Lifts All Carton Box Lifting Machine - photo 21 Ceiling Aluminum Rail Line with Lifts All Carton Box Lifting Machine - photo 22 Ceiling Aluminum Rail Line with Lifts All Carton Box Lifting Machine - photo 23 Ceiling Aluminum Rail Line with Lifts All Carton Box Lifting Machine - photo 24 Ceiling Aluminum Rail Line with Lifts All Carton Box Lifting Machine - photo 25 Ceiling Aluminum Rail Line with Lifts All Carton Box Lifting Machine - photo 26 Ceiling Aluminum Rail Line with Lifts All Carton Box Lifting Machine - photo 27

Click a photo to enlarge. Album of 27 photos taken on site.

Suitable Applications

  • Consumer goods finished-product warehouses
  • Box-to-pallet stacking areas
  • Dry food packaging lines
  • Carton packaging manufacturing plants

Related Products and Projects

Consultation for Your Facility

FullSharp reviews your packaging area layout, ceiling height, and heaviest box weight. We design the rail path, select the right pad, then install, test, and provide warranty support in Vietnam.