All-Shift Carton Stacking with a Lifts All Lifter

FullSharp installed a ceiling-mounted aluminum rail with a Lifts All vacuum lifting machine at a box stacking area where hundreds of cartons go onto pallets each shift. The equipment carries the full weight, so the worker only guides the box into place and releases it, and stacking stays even to the end of the shift.

A single shift can involve stacking hundreds of carton boxes onto pallets. This repetitive work quickly wears down workers' shoulders and lower backs, and by the end of the shift boxes get tossed and stacked unevenly.

FullSharp installed a ceiling-mounted aluminum rail system with a Lifts All vacuum lifting machine for the box-stacking area. The equipment carries the full weight, leaving the worker to simply guide the box into place and release it to lower down.

Ceiling Aluminum Rail Line with Lifts All Carton Box Lifting Machine

The Lifts All vacuum lifting machine hanging under the aluminum rail, stacking a carton box onto a pallet.

Equipment Installed

Ceiling-mounted aluminum rail: a seamless rail line that can branch to cover exactly the working area needed.
Lifts All vacuum lifting machine: the handle has a control valve, so the box moves up and down exactly with the strength of the user's grip.
Interchangeable pad: swap the pad when switching to a different box size or cardboard material.
Vacuum pump unit: placed away from the work area to reduce noise, with piping routed along the rail.

Key Specifications

Rail materialAluminum
Mounting typeCeiling-mounted

Benefits for Your Facility

Stamina through the whole shift

Workers no longer lift boxes with their back muscles, so productivity doesn't drop by the end of the shift.

Boxes released exactly in place

Slow, gentle lowering keeps pallet stacks even and stable.

Easy to expand later

The rail line can add branches if the packaging area layout changes.

Actual Installation Photos

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Click a photo to enlarge. Album of 27 photos taken on site.

Suitable Applications

Consumer goods finished-product warehouses
Box-to-pallet stacking areas
Dry food packaging lines
Carton packaging manufacturing plants

Frequently asked questions

How do you keep stacking pace up all shift?

Workers no longer lift with their back muscles, so they do not tire and toss boxes by the end of the shift. Productivity stays steady.

Why use a ceiling rail for a vacuum lifter?

The rail keeps the lifter overhead and lets it travel the whole stacking area without a floor column, so pallets, carts and workers move freely underneath.

Which plants use this kind of box lifter?

Consumer goods finished product warehouses, box-to-pallet stacking areas, dry food packaging lines and carton manufacturing plants that stack hundreds of boxes per shift.

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Consultation for Your Facility

FullSharp reviews your packaging area layout, ceiling height, and heaviest box weight. We design the rail path, select the right pad, then install, test, and provide warranty support in Vietnam.

Ceiling Aluminum Rail Line with Lifts All Vacuum Lifting Machine for Stacking Carton Boxes