Aluminum Rail with Vacuum Pad for Cartons

Picking up carton boxes in the warehouse repeats constantly, and every bending, lifting motion loads the back. When boxes are stacked high or set deep, the work slows down even more.

FullSharp installs a lightweight aluminum rail system over the loading area, carrying a pneumatic vacuum pad. The operator presses the pad against the box, the suction holds it, and then pushes it along the rail to the stacking spot. The aluminum rail is light, so the hanging system stays compact and the route length adjusts to the floor plan.

Aluminum Rail with Pneumatic Vacuum Pad for Carton Box Lifting

An aluminum rail with a pneumatic vacuum pad used to lift carton boxes in the warehouse.

Equipment Installed

Aluminum rail: lightweight, strong, cut and joined to fit the floor plan's length.
Trolley: low friction, moves light-handed even while carrying a box.
Vacuum pad: a suction pad built for carton boxes, gripping evenly without tearing the box.
Pneumatic unit: a stable suction source with a safety valve to hold the load if air pressure drops.

Key Specifications

Aluminum rail load capacity200 kg

Benefits for Your Facility

No more bending and lifting

The vacuum pad carries the weight, so the operator just presses it to the box and pushes it along.

Rail route fits the floor plan

Being lightweight, the aluminum rail extends or bends fairly easily to match the warehouse layout.

Fewer damaged goods

Suction is spread evenly across the box surface, reducing torn walls and dented corners.

Actual Installation Photos

Aluminum Rail with Pneumatic Vacuum Pad for Carton Box Lifting - photo 1

Aluminum Rail with Pneumatic Vacuum Pad for Carton Box Lifting - photo 2

Aluminum Rail with Pneumatic Vacuum Pad for Carton Box Lifting - photo 3

Aluminum Rail with Pneumatic Vacuum Pad for Carton Box Lifting - photo 4

Aluminum Rail with Pneumatic Vacuum Pad for Carton Box Lifting - photo 5

Aluminum Rail with Pneumatic Vacuum Pad for Carton Box Lifting - photo 6

Aluminum Rail with Pneumatic Vacuum Pad for Carton Box Lifting - photo 7

Aluminum Rail with Pneumatic Vacuum Pad for Carton Box Lifting - photo 8

Aluminum Rail with Pneumatic Vacuum Pad for Carton Box Lifting - photo 9

Aluminum Rail with Pneumatic Vacuum Pad for Carton Box Lifting - photo 10

Aluminum Rail with Pneumatic Vacuum Pad for Carton Box Lifting - photo 11

Aluminum Rail with Pneumatic Vacuum Pad for Carton Box Lifting - photo 12

Aluminum Rail with Pneumatic Vacuum Pad for Carton Box Lifting - photo 13

Aluminum Rail with Pneumatic Vacuum Pad for Carton Box Lifting - photo 14

Aluminum Rail with Pneumatic Vacuum Pad for Carton Box Lifting - photo 15

Aluminum Rail with Pneumatic Vacuum Pad for Carton Box Lifting - photo 16

Aluminum Rail with Pneumatic Vacuum Pad for Carton Box Lifting - photo 17

Aluminum Rail with Pneumatic Vacuum Pad for Carton Box Lifting - photo 18

Aluminum Rail with Pneumatic Vacuum Pad for Carton Box Lifting - photo 19

Aluminum Rail with Pneumatic Vacuum Pad for Carton Box Lifting - photo 20

Aluminum Rail with Pneumatic Vacuum Pad for Carton Box Lifting - photo 21

Click a photo to enlarge. Album of 21 photos taken on site.

Suitable Applications

Loading carton boxes and cardboard cases
Industrial packaging lines
Warehouses needing fast handling
Pallet loading areas

Consultation for Your Facility

FullSharp surveys the warehouse floor plan, ceiling height, and the dimensions of the boxes typically handled. Our engineers finalize the rail route and select the pad type to match the box surface. FullSharp then installs, hands over, and provides on-site warranty.

Contact for a site survey and quote View completed projects