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FullSharp installed a 5T rail rated at 200 kg along a machining station's work line and fitted a KITO electric hoist with a pushbutton pendant, for parts and trays moving between machine table and rack all shift. The worker lifts, pushes the trolley along the rail and lowers into position alone, without the cost of a large overhead crane.
At a machining station, parts and trays must move back and forth between the machine table and the storage rack all shift. Manual lifting tires workers and risks drops when reaching far. Installing a large overhead crane would be overkill for the actual weight of the goods.
FullSharp installs a 5T rail right along the work line, rated at 200 kg, suited to light and medium loads. A KITO electric hoist runs on the rail, controlled by a pushbutton pendant. The worker presses to lift, pushes the trolley along the rail, and lowers into position without needing a helper.
A 5T rail with a KITO electric hoist installed along the machining station's work line.
Equipment Included
- 5T steel rail: FullSharp's rail profile, rated at 200 kg, forming the hoist's travel path.
- KITO electric hoist: smooth-running motor, a firm holding brake, stopping precisely when the button is released.
- Pushbutton pendant: clear lift and lower buttons, with an emergency stop for quick handling when needed.
- Trolley and rail suspension set: runs smoothly along the line, moving with a light push.
- Anti-slip hook and latch: secures the sling or load strap, preventing the hook from disengaging while lifting.
Key Specifications
- Rail model5T steel rail
- Rated load200 kg
- HoistKITO electric
Benefits for Your Facility
Right-sized for the job
The light rail system suits loads under 200 kg, no need to invest in an oversized crane.
One-person operation
One hand on the pendant for lifting, the other guiding direction, no extra helper required.
Durable and easy to maintain
The KITO hoist runs reliably, with simple replacement and routine inspection.
Real Installation Photos
Click a photo to enlarge. Album of 14 photos taken on site.
Suitable Applications
- Mechanical machining teams
- Machine loading and unloading stations
- Material and parts-tray storage
- Equipment assembly lines
- In-plant maintenance areas
Related Products and Projects
- 5T 200 kg rail
- KITO electric hoist
- 5T 200 kg rail project completed
- KITO project completed
Frequently asked questions
Do I need a big overhead crane for 200 kg parts?
Usually not. A light rail rated for the real load with an electric hoist is enough and much simpler. In this project a 5T rail rated at 200 kg covers the work line.
How is the KITO hoist controlled?
With a pushbutton pendant. The worker presses to lift or lower and pushes the trolley by hand along the rail to the drop point.
Where does a light rail hoist fit best?
Mechanical machining teams and machine loading and unloading stations, where light and medium parts are lifted many times a day. FullSharp sizes the rail to the real weights.
Similar projects
Consultation for Your Facility
FullSharp measures the rail line, ceiling height, and load-bearing structure to finalize the right mounting method. Our engineers also weigh the goods to be lifted and review the operating frequency before selecting the hoist's speed and lift height. After the survey, you'll receive a layout drawing and installation schedule.