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FullSharp installs a 5T rail rated at 200 kg along a packing line, carrying a vacuum lifter for cartons and a hook tool for plastic component trays. Swapping the tool switches between the two load types, so one setup replaces two manual teams and the trolley brings the lifter to any point on the line.
On the same packing line, workers have to both lift cartons and pick up plastic trays holding components. Because the two loads are different, they used to need two separate teams, and since both were handled by hand, output depended entirely on worker strength.
FullSharp installs a 5T rail system rated for 200 kg running the length of the line, carrying a vacuum lifter for cartons together with a hook tool for plastic trays. Swapping tools switches between the two load types, and the trolley brings the equipment to any point on the line.
Vacuum lifter hanging from a 5T rail rated for 200 kg on a packing line handling cartons and plastic trays.
Equipment Installed
- 5T rail rated for 200 kg: a ceiling rail on threaded rods, with a trolley running smoothly along the whole work line.
- Vacuum lifting device: an extendable suction hose that lifts and lowers loads with just a trigger on the handle.
- Suction pad for cartons: seals evenly onto the carton lid, lifting without tearing the paper or denting corners.
- Plastic tray hook tool: hooks onto the tray's rim for fast picking and placing without cracking the edge.
- Vacuum pump and hold valve: maintains steady vacuum and holds the load if pressure or power is lost.
Key Specifications
- Load capacity200 kg
- Rail type5T overhead rail
- Installation photos17 photos
Benefits for Your Facility
Two load types, one line
Switching between the carton suction head and the tray hook tool lets one system serve both process steps.
Covers the whole line
The trolley runs the length of the rail, so every position on the line can use the lifting device.
Light work all shift
Vacuum suction carries the weight, so workers only guide direction, keeping output steady until the end of the shift.
Actual Installation Photos
Click a photo to enlarge. Gallery of 17 photos taken on site.
Suitable Applications
- Packing lines in packaging and food factories
- Electronics shops picking and placing component trays
- Distribution warehouses palletizing cartons
- Production lines alternating between cartons and plastic trays
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Frequently asked questions
Can one lifting system handle both cartons and plastic trays?
Yes. A carton suction pad and a tray hook tool are interchangeable on the same lifter, so the operator swaps the tool for each load type.
Will the vacuum lifter damage cartons?
The pad seals evenly on the lid and lifts without tearing paper or denting corners. A hold valve keeps the load suspended if pressure drops.
How long can the overhead rail be?
The ceiling rail hangs on threaded rods and runs the length of the work line. FullSharp sets the rail length and support spacing after checking the line layout.
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Consulting for Your Facility's Installation
FullSharp measures the line length, ceiling height, and weighs both the cartons and plastic trays the customer uses. From there we finalize the rod spacing, suction pad size, and hook style so one system serves both load types. Contact FullSharp to schedule a site survey.