5T Rail 200kg Carton & Tray Lifter

On the same packing line, workers have to both lift cartons and pick up plastic trays holding components. Because the two loads are different, they used to need two separate teams, and since both were handled by hand, output depended entirely on worker strength.

FullSharp installs a 5T rail system rated for 200 kg running the length of the line, carrying a vacuum lifter for cartons together with a hook tool for plastic trays. Swapping tools switches between the two load types, and the trolley brings the equipment to any point on the line.

5T Rail, 200 kg Rated, with Vacuum Lifter for Cartons

Vacuum lifter hanging from a 5T rail rated for 200 kg on a packing line handling cartons and plastic trays.

Equipment Installed

5T rail rated for 200 kg: a ceiling rail on threaded rods, with a trolley running smoothly along the whole work line.
Vacuum lifting device: an extendable suction hose that lifts and lowers loads with just a trigger on the handle.
Suction pad for cartons: seals evenly onto the carton lid, lifting without tearing the paper or denting corners.
Plastic tray hook tool: hooks onto the tray's rim for fast picking and placing without cracking the edge.
Vacuum pump and hold valve: maintains steady vacuum and holds the load if pressure or power is lost.

Key Specifications

Load capacity200 kg
Rail type5T overhead rail
Installation photos17 photos

Benefits for Your Facility

Two load types, one line

Switching between the carton suction head and the tray hook tool lets one system serve both process steps.

Covers the whole line

The trolley runs the length of the rail, so every position on the line can use the lifting device.

Light work all shift

Vacuum suction carries the weight, so workers only guide direction, keeping output steady until the end of the shift.

Actual Installation Photos

5T Rail, 200 kg Rated, with Vacuum Lifter for Cartons - photo 1

5T Rail, 200 kg Rated, with Vacuum Lifter for Cartons - photo 2

5T Rail, 200 kg Rated, with Vacuum Lifter for Cartons - photo 3

5T Rail, 200 kg Rated, with Vacuum Lifter for Cartons - photo 4

5T Rail, 200 kg Rated, with Vacuum Lifter for Cartons - photo 5

5T Rail, 200 kg Rated, with Vacuum Lifter for Cartons - photo 6

5T Rail, 200 kg Rated, with Vacuum Lifter for Cartons - photo 7

5T Rail, 200 kg Rated, with Vacuum Lifter for Cartons - photo 8

5T Rail, 200 kg Rated, with Vacuum Lifter for Cartons - photo 9

5T Rail, 200 kg Rated, with Vacuum Lifter for Cartons - photo 10

5T Rail, 200 kg Rated, with Vacuum Lifter for Cartons - photo 11

5T Rail, 200 kg Rated, with Vacuum Lifter for Cartons - photo 12

5T Rail, 200 kg Rated, with Vacuum Lifter for Cartons - photo 13

5T Rail, 200 kg Rated, with Vacuum Lifter for Cartons - photo 14

5T Rail, 200 kg Rated, with Vacuum Lifter for Cartons - photo 15

5T Rail, 200 kg Rated, with Vacuum Lifter for Cartons - photo 16

5T Rail, 200 kg Rated, with Vacuum Lifter for Cartons - photo 17

Click a photo to enlarge. Gallery of 17 photos taken on site.

Suitable Applications

Packing lines in packaging and food factories
Electronics shops picking and placing component trays
Distribution warehouses palletizing cartons
Production lines alternating between cartons and plastic trays

Consulting for Your Facility's Installation

FullSharp measures the line length, ceiling height, and weighs both the cartons and plastic trays the customer uses. From there we finalize the rod spacing, suction pad size, and hook style so one system serves both load types. Contact FullSharp to schedule a site survey.