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FullSharp built a free-standing steel frame carrying a 5T rail rated 200 kg beside a CNC machine, with an electric hoist that lifts molds and lowers them into the fixture position. The frame stands on its own columns because the workshop ceiling could not carry a rail, and this installation was completed in Bac Giang.
Molds are heavy, and each mold change on the CNC machine takes several workers a long time to carry and align. The workshop ceiling wasn't suitable for hanging a rail directly, so equipment couldn't be mounted on the roof trusses.
FullSharp built a freestanding steel frame carrying a 5T rail rated 200 kg right beside the machine. An electric hoist runs on the rail, lifting the mold and guiding it into the exact fixture position — this installation was completed in Bac Giang.
A 5T 200kg rail support frame with an electric hoist installed beside a CNC machine in Bac Giang.
Equipment installed
- Steel rail support frame: freestanding columns and beams on the floor, independent of the workshop's roof structure.
- 5T rail rated 200 kg: a guide rail for the trolley running the length of the machine, moving smoothly.
- Electric hoist: raises and lowers the mold electrically, with a load-holding brake and pendant control.
- Hook and mold sling assembly: a safety hook with an anti-slip latch, keeping the mold stable while loading it onto the machine.
Key specifications
- Load capacity200 kg
- Rail system5T rail
- Lifting equipmentElectric hoist
- Installation locationBac Giang
Benefits for the workshop
Faster mold changes
The mold is lifted and guided straight into the fixture position, cutting machine downtime for mold changes.
No impact on the roof
The freestanding frame lets workshops with a weak roof structure still install a rail system.
Safer for workers
No more multiple workers carrying a heavy mold next to a running machine.
Actual installation photos
Click a photo to enlarge. Album of 21 photos taken on site.
Suitable applications
- CNC workshops changing molds and fixtures
- Plastic injection and metal stamping areas
- Factories with fixed machines needing on-site lifting
- Maintenance shops assembling and disassembling heavy components
Related products and projects
- 5T 200kg rail
- 5T 200kg rail project completed
Frequently asked questions
How can molds be lifted onto a CNC machine without a crane?
A rail frame with an electric hoist beside the machine lifts the mold and guides it into place, replacing several workers carrying and aligning it by hand.
What if the ceiling cannot support a hoist rail?
A free-standing frame carries the rail on its own columns and beams, so the roof structure takes no load. That was the reason for the frame design in this project.
What load can the frame lift?
This 5T rail frame is rated at 200 kg. For heavier molds FullSharp calculates the frame and selects a larger hoist to match.
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Consultation for your workshop
FullSharp measures the clearance around the machine, the clear height, and weighs your heaviest mold to design the frame and select the rail's load rating. Our engineers also check whether the workshop floor where the frame stands can bear the load. Tell us your machine type and mold weight, and we will develop an installation plan.