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FullSharp · since 1991

FullSharp introduced a 120 kg pneumatic manipulator on a mobile base with a clamp head for oily metal workpieces at a machining shop. The pneumatic jaws grip the part, the arm carries its full weight, and a rotating joint turns it to the right angle for the machine fixture, while the counterweighted base rolls to another machine as needed.

Metal workpieces weighing hundreds of kilograms take two workers a long time to lift and align onto a machine. The workpieces are also slick with oil, so hand grips slip easily, and repeating this many times a shift wears down the back and shoulders.

FullSharp introduces a 120 kg pneumatic manipulator on a mobile base. The metal workpiece clamp head holds the part firmly while the arm carries the full weight, leaving the operator to simply guide and turn the workpiece into position.

120kg Mobile-Base Manipulator with Metal Workpiece Clamp

Pneumatic manipulator on a mobile base with a metal workpiece clamp head at a machining shop.

Equipment installed

  • 120 kg manipulator: the pneumatic arm carries the workpiece weight, so the operator only needs to guide it by hand.
  • Metal workpiece clamp head: pneumatic jaws grip the part firmly, even when the surface is coated in oil.
  • Rotating tool joint: turns and flips the workpiece on the spot to feed it into the machine fixture at the right angle.
  • Mobile base: counterweight and casters let one person roll it to another machine as needed, with a locking pin to hold it steady during work.

Key specifications

  • Load capacity120 kg
  • BaseMobile
  • DrivePneumatic
  • ToolMetal workpiece clamp

Benefits for the workshop

Faster loading

The workpiece stays balanced and turns to the right angle, clearly cutting the time needed to load it onto the machine.

No slipping

The pneumatic jaws apply even force, so an oily workpiece still stays firmly in the clamp.

Protects workers

No more carrying heavy workpieces by hand, cutting the risk of back and shoulder injuries and collisions with the machine.

Actual installation photos

120kg Mobile-Base Manipulator with Metal Workpiece Clamp - photo 1 120kg Mobile-Base Manipulator with Metal Workpiece Clamp - photo 2 120kg Mobile-Base Manipulator with Metal Workpiece Clamp - photo 3 120kg Mobile-Base Manipulator with Metal Workpiece Clamp - photo 4 120kg Mobile-Base Manipulator with Metal Workpiece Clamp - photo 5

Click a photo to enlarge. Album of 5 photos taken on site.

Suitable applications

  • Turning and milling shops loading workpieces onto chucks
  • Casting and metal stamping areas removing parts from molds
  • Machining lines with multiple machines side by side
  • Inspection and cleaning stations for finished parts

Related products and projects

Frequently asked questions

How do you load heavy oily parts into a machine?

Pneumatic jaws apply even force, so an oily workpiece stays firmly in the clamp. The manipulator carries the weight and the rotating joint turns the part to feed the fixture at the right angle.

Can one manipulator serve several machines?

Yes. This unit has a counterweighted base with casters, so one person rolls it to another machine and locks it with a pin during work.

What jobs is this suited for?

Loading workpieces onto lathe chucks and milling fixtures, and removing parts in casting and stamping areas. FullSharp shapes the jaws to the actual workpiece within the 120 kg range.

Similar projects

Consultation for your workshop

FullSharp weighs your heaviest workpiece and measures its shape and clamping surface to design a clamp jaw that grips your part correctly. Our engineers also measure the fixture height and clearance around the machine to choose the right arm reach. Send us a drawing or photo of the workpiece and we will design the clamp head.

Contact us for a site survey and quoteView completed projects