Rotating Workshop Parts with a Pneumatic Manipulator

FullSharp installs a pneumatic manipulator at the work position for materials of ten to several dozen kilograms lifted all day, the most common cause of back and shoulder injuries in a workshop. The air unit carries nearly all the weight, and a hook, clamp or vacuum pad matched to the goods removes tying off before each lift.

Repeatedly lifting materials weighing ten to several dozen kilograms all day is the most common cause of back and shoulder injuries in a workshop. As a shift wears on, movements slow down and misplacement becomes more frequent.

FullSharp installs a pneumatic manipulator right at the work position. The pneumatic mechanism carries nearly all the weight, and the operator only needs to push gently in the desired direction. The gripper, hook, or vacuum pad is built to match the type of goods, so nothing needs tying off each time.

Pneumatic Manipulator for Workshops

A pneumatic manipulator installed at a workstation inside a workshop.

Equipment installed

Multi-jointed arm: rotates flexibly around the column, reaching the whole work area without moving the base.
Pneumatic assist unit: balances the load's weight, holding it suspended at exactly the height being placed.
Interchangeable gripper head: hook, clamp, or vacuum pad built to match the workshop's goods.
Control handle: light, one-hand operation, leaving the other hand free to guide the object.
Base: bolted to the floor or mobile, depending on the installation position.

Benefits for the workshop

Less back and shoulder pain

The equipment carries the load while workers only guide direction, keeping productivity steady through the shift.

Accurate placement

The object stays suspended and stable, so it lands in the mold or rack correctly the first time.

Compact installation

Takes up only a small column, with no need to rearrange machines in the workshop.

Actual installation photos

Pneumatic Manipulator for Workshops - photo 1

Pneumatic Manipulator for Workshops - photo 2

Pneumatic Manipulator for Workshops - photo 3

Pneumatic Manipulator for Workshops - photo 4

Pneumatic Manipulator for Workshops - photo 5

Pneumatic Manipulator for Workshops - photo 6

Pneumatic Manipulator for Workshops - photo 7

Pneumatic Manipulator for Workshops - photo 8

Pneumatic Manipulator for Workshops - photo 9

Pneumatic Manipulator for Workshops - photo 10

Pneumatic Manipulator for Workshops - photo 11

Pneumatic Manipulator for Workshops - photo 12

Pneumatic Manipulator for Workshops - photo 13

Click a photo to enlarge. Album of 13 photos taken on site.

Suitable applications

Assembly lines
Warehousing and packaging handling
Machining and machine-building workshops
Food and packaging industries

Frequently asked questions

How does a pneumatic manipulator reduce injuries?

It balances the load and holds it at the placing height, so the operator only pushes gently. That removes most of the lifting strain that causes back and shoulder injuries.

What end tools can be fitted?

A hook, clamp or vacuum pad, built to match the workshop's goods and interchangeable. FullSharp chooses the tool after looking at the real items.

Does a manipulator need to be bolted to the floor?

It can be bolted to the floor or mounted on a mobile base, depending on the installation position. FullSharp checks the floor and work area before deciding which base to use.

Similar projects

Consultation for your workshop

FullSharp measures the object's weight, the reach needed, and the ceiling height at the work position. Our engineers select the manipulator configuration and build the gripper head to match the actual goods. After installation, FullSharp trains the production team on operation.

Pneumatic Manipulator at the Workstation for Repeated 10 to Several Dozen kg Lifts