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FullSharp installed a pneumatic jib crane with a vacuum lifting pad at the end of a packing line to stack cartons onto pallets. The pad grips the top of each box, air lifts it and the operator swings the arm to the pallet, so cartons stay level, stacks line up evenly and workers stop bending and twisting all shift.
At the end of a packing line, cartons come out continuously and need to be stacked onto pallets. Bending, lifting, and twisting all shift causes back pain and uneven stacks. Cartons also have low structural strength — squeeze too hard and the corners dent.
FullSharp installed a pneumatic jib crane with a vacuum lifting pad mounted under the arm. The pad presses onto the top of the carton, compressed air lifts it, and the operator rotates the arm to move it onto the pallet before lowering. The carton always stays level, so the stack lines up evenly.
Pneumatic jib crane with vacuum lifting pad picking up a carton box at the end of the packing line.
Equipment Installed
- Load-bearing rotating column: swings the arm between the line and the pallet, avoiding manual carrying across the aisle.
- Pneumatic lifting cylinder: raises evenly, holding the carton suspended so it can be positioned before setting it down.
- Vacuum lifting pad for cartons: suction cups spread across the frame grip the box surface without denting the corners.
- Control handle: lift, lower, and release the load right on the handle, letting one person run the whole cycle.
Benefits for Your Facility
Keeps cartons intact
Suction on the flat top instead of a side clamp means no dents, and the contents stay protected.
Less bending and lifting
The operator stands upright, pushing and rotating the load instead of bending over each carton.
Faster stacking
The suction, rotate, and lower cycle repeats evenly, keeping pallet-stacking speed steady all shift.
Real Installation Photos
Click a photo to enlarge. Album of 15 photos taken on site.
Suitable Applications
- Paper and carton packaging plants
- Warehouses storing cartons and flat packages
- Packing lines and inbound/outbound warehouses
- Printing and industrial packaging plants
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Frequently asked questions
How does a vacuum jib crane help stack cartons evenly?
The carton stays level while suspended, so the operator can position it before setting it down. That keeps stack edges lined up better than hand carrying.
Will suction dent carton corners?
Suction cups spread across the frame grip the top face without pressing on the corners. FullSharp sizes the pad to the real carton dimensions.
Can one person run the jib crane?
Yes. Lift, lower and release are on the handle, and the rotating column swings the arm between the line and the pallet so nobody carries boxes across the aisle.
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Installation Consultation for Your Facility
FullSharp measures the carton dimensions, weighs the load, and checks whether the top surface has tape or gaps to select the right suction cup. We then finalize the arm's reach based on the distance from the line to the pallet. Contact FullSharp to schedule a site survey.