Carton boxes are light one at a time, but stacking them a whole shift tires the worker's back and slows the pace. Carrying by hand, or squeezing the sides, dents the corners and damages the goods inside. The pallet stacking area is also low, forcing constant bending.

FullSharp installs a pneumatic jib crane with a vacuum lifting pad right at the stacking position. The pad grips the top of the box and holds it firmly on lift, with no need to squeeze the sides. Swinging the arm carries the box from the conveyor to the pallet with just a light push.

Pneumatic Jib Crane with Vacuum Lifter for Carton Boxes

Pneumatic jib crane with a vacuum lifting pad picking up a carton box at a warehouse loading area.

Equipment Installed

  • Pneumatic jib crane frame: the arm sweeps between the conveyor and the pallet, running on compressed air for a light touch.
  • Vacuum lifting pad: suction cups arranged to match the box size, gripping the top evenly without denting the corners.
  • Vacuum generator: a stable pump or vacuum generator holds suction throughout the lifting cycle.
  • Handle controls: suction and release buttons right on the handle, one-hand operation, steady stacking rhythm.

Benefits for Your Facility

No dented boxes

Suction on the flat top instead of squeezing the sides keeps the box and its contents intact.

Faster stacking

Grip, lift, swing and release form a short cycle, visibly raising stacking output per shift.

Less back strain

Workers no longer bend to carry each box, standing upright while operating the controls.

Actual Installation Photos

Pneumatic Jib Crane with Vacuum Lifter for Carton Boxes - photo 1 Pneumatic Jib Crane with Vacuum Lifter for Carton Boxes - photo 2 Pneumatic Jib Crane with Vacuum Lifter for Carton Boxes - photo 3 Pneumatic Jib Crane with Vacuum Lifter for Carton Boxes - photo 4 Pneumatic Jib Crane with Vacuum Lifter for Carton Boxes - photo 5 Pneumatic Jib Crane with Vacuum Lifter for Carton Boxes - photo 6 Pneumatic Jib Crane with Vacuum Lifter for Carton Boxes - photo 7 Pneumatic Jib Crane with Vacuum Lifter for Carton Boxes - photo 8 Pneumatic Jib Crane with Vacuum Lifter for Carton Boxes - photo 9 Pneumatic Jib Crane with Vacuum Lifter for Carton Boxes - photo 10 Pneumatic Jib Crane with Vacuum Lifter for Carton Boxes - photo 11 Pneumatic Jib Crane with Vacuum Lifter for Carton Boxes - photo 12 Pneumatic Jib Crane with Vacuum Lifter for Carton Boxes - photo 13

Click a photo to enlarge. Album of 13 photos taken on site.

Suitable Applications

  • Finished goods warehouses stacking boxes onto pallets
  • Packaging and carton manufacturing plants
  • End-of-line packing and box sealing stations
  • Distribution and logistics centers

Installation Consultation for Your Facility

FullSharp measures the box size, weight and surface texture to arrange enough suction cups for sufficient grip. Technicians check the conveyor height and pallet height, then set the lift stroke and rotation radius. Contact FullSharp for a survey at your warehouse.