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FullSharp installed a pneumatic jib crane with a vacuum lifting pad at a warehouse stacking position to move carton boxes from the conveyor to the pallet. The pad grips the top of the box without squeezing its sides, and a light push on the arm carries it over, so workers stop bending to a low pallet all shift.
Carton boxes are light one at a time, but stacking them a whole shift tires the worker's back and slows the pace. Carrying by hand, or squeezing the sides, dents the corners and damages the goods inside. The pallet stacking area is also low, forcing constant bending.
FullSharp installs a pneumatic jib crane with a vacuum lifting pad right at the stacking position. The pad grips the top of the box and holds it firmly on lift, with no need to squeeze the sides. Swinging the arm carries the box from the conveyor to the pallet with just a light push.
Pneumatic jib crane with a vacuum lifting pad picking up a carton box at a warehouse loading area.
Equipment Installed
- Pneumatic jib crane frame: the arm sweeps between the conveyor and the pallet, running on compressed air for a light touch.
- Vacuum lifting pad: suction cups arranged to match the box size, gripping the top evenly without denting the corners.
- Vacuum generator: a stable pump or vacuum generator holds suction throughout the lifting cycle.
- Handle controls: suction and release buttons right on the handle, one-hand operation, steady stacking rhythm.
Benefits for Your Facility
No dented boxes
Suction on the flat top instead of squeezing the sides keeps the box and its contents intact.
Faster stacking
Grip, lift, swing and release form a short cycle, visibly raising stacking output per shift.
Less back strain
Workers no longer bend to carry each box, standing upright while operating the controls.
Actual Installation Photos
Click a photo to enlarge. Album of 13 photos taken on site.
Suitable Applications
- Finished goods warehouses stacking boxes onto pallets
- Packaging and carton manufacturing plants
- End-of-line packing and box sealing stations
- Distribution and logistics centers
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Frequently asked questions
How can workers stack boxes on low pallets without bending?
A vacuum pad on a jib crane lifts and lowers the box, so the worker guides it with the handle while standing upright instead of bending for each layer.
Will vacuum lifting crush the corners of the box?
No. The pad grips the top of the box and holds it firmly on lift, so there is no need to squeeze the sides and the goods inside are protected.
Where are vacuum jib cranes used for boxes?
Finished goods warehouses, packaging plants, end-of-line packing and sealing stations, and distribution centers that stack boxes onto pallets.
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Installation Consultation for Your Facility
FullSharp measures the box size, weight and surface texture to arrange enough suction cups for sufficient grip. Technicians check the conveyor height and pallet height, then set the lift stroke and rotation radius. Contact FullSharp for a survey at your warehouse.