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FullSharp installed a pneumatic jib crane on a mobile base with a multi-pad vacuum lifting head to move cartons from the conveyor onto pallets. The pads spread suction evenly so boxes keep their shape, and a vacuum-holding valve stops the box dropping if pressure falls, while the base moves to another line when orders change.
Cartons are light but numerous and repetitive — lifting them by hand all shift tires the shoulders and easily dents the corners. The packing area also changes location depending on orders, so a fixed column mounted to the floor isn't practical.
FullSharp installs a pneumatic jib crane on a mobile base with a multi-pad vacuum lifting head. The suction pads grip the box surface evenly, spreading the suction force so it leaves no marks. Workers simply push the handle to move boxes from the conveyor onto the pallet.
Vacuum lifting pad mounted on a mobile base pneumatic jib crane, used in the carton packing area.
Installed Equipment
- Vacuum lifting pad: a suction frame spread across the box surface, holding it firmly without denting the cardboard.
- Vacuum generator unit: runs on compressed air, with a vacuum-holding valve so the box doesn't drop if pressure falls.
- Pneumatic jib crane: the arm rotates around the column, with a reach that covers the whole span between the conveyor and pallet.
- Mobile base: a heavy wheeled base, allowing the unit to be pushed to another line when orders change.
Benefits for Your Plant
No dented boxes
Suction pads spread evenly over the box surface, so the cardboard keeps its shape and goods look good going into storage.
Ready to run instantly
The mobile base needs no floor drilling or columns, so moving it along the line is quick.
Less shoulder strain
Vacuum carries the box's full weight, so the operator only guides the direction.
Actual Installation Photos
Click a photo to enlarge. 17-photo album taken on site.
Suitable Applications
- Carton packaging plants
- Distribution warehouses, logistics centers
- End-of-line at food production plants
- Palletizing areas
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Frequently asked questions
Why use several suction pads for one carton?
Spreading suction across several pads holds the box firmly without concentrating force in one spot, so corners and surfaces are not dented. FullSharp sets the pad layout to the actual carton sizes.
How is the vacuum created?
A vacuum generator runs on compressed air, so no separate electric pump is needed. A holding valve keeps suction if air pressure falls, so the box does not drop.
Where is this setup typically used?
Carton packaging plants, distribution and logistics warehouses, end-of-line areas in food plants and palletizing zones. The mobile base needs no drilling, so the unit can follow changing order lines.
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Installation Consulting for Your Plant
FullSharp measures box size and weight, checks the cardboard surface to choose the number of suction pads and rubber cushion type. Our technicians also check available compressed air supply and aisle width to size the base. Call FullSharp to schedule a survey.